KTM 450 SMR Service Manual (2014)

KTM 450 SMR Service Manual (2014)
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Original KTM factory Repair Manual for the 2014 450 SMR. The 232-page PDF covers WP fork and shock service, controls, wheels and chain drive, EFI fuel-system testing, battery and charging systems, radial brake service, complete engine removal and overhaul, the APTC anti-hopping clutch, water pump and cooling system, lubrication, ignition, electric starter, throttle-body adjustment, technical specifications, service schedule, wiring diagrams, special tools and tightening data.

About the Manual

Manual type
Factory Service Manual
Years covered*
2014
Pages
232
Language
English
Format
PDF
Main sections
31
Searchable PDF
Yes
Printable PDF
Yes
File size
58.4 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

KTM 450 SMR 450 SMR Motorcycle Details

Manufacturer
KTM
Models Covered
450 SMR
Generation / variant
450 SMR
Engine
Single-cylinder 4-stroke, liquid-cooled, OHC with 4 valves operated by rocker arms
Displacement
449.3 cm³
Bore × Stroke
95 × 63.4 mm
Compression Ratio
12.6:1
Cooling System
Liquid-cooled with permanent coolant circulation by water pump
Fuel System
Electronic fuel injection with throttle valve body; 3.3-3.7 bar fuel pressure
Clutch
Hydraulically operated APTC anti-hopping multi-disc wet clutch
Transmission
5-speed claw-shifted gearbox
Final Drive
Chain drive; 14:48 secondary ratio
Frame
Central-tube frame made of chrome-molybdenum steel tubing
Front suspension
WP Suspension USD 4860 MXMA CC; 280 mm travel
Rear suspension
WP Suspension 5018 BAVP DCC; 292 mm travel
Front brake
310 mm floating disc with radially mounted four-piston fixed caliper
Rear brake
220 mm fixed disc with single-piston floating caliper
Front tyre
125/80 R420 M/C TL supermoto race tyre
Rear tyre
165/55 R17 M/C TT supermoto race tyre
Wheelbase
1,495 ± 10 mm
Seat height
927 mm unloaded
Ground clearance
310 mm unloaded
Weight without fuel
Approx. 110.2 kg
Alternator
12 V, 75 W
Battery
12 V 3 Ah YTX4L-BS
Starter
Electric starter
Spark plug
NGK LKAR8AI-9

What’s Included in the KTM 450 SMR 450 SMR Service Manual?

  1. Means of Representation
  2. Safety Advice
  3. Important Notes
  4. Serial Numbers
  5. Motorcycle
  6. Fork and Triple Clamp
  7. Handlebar and Controls
  8. Shock Absorber and Swingarm
  9. Exhaust
  10. Air Filter
  11. Fuel Tank, Seat and Trim
  12. Mask and Fender
  13. Wheels and Chain Drive
  14. Wiring Harness and Battery
  15. Brake System
  16. Engine Removal and Complete Overhaul
  17. Clutch
  18. Water Pump and Cooling System
  19. Lubrication System
  20. Ignition System
  21. Electric Starter
  22. Throttle Valve Body
  23. Technical Data and Tightening Torques
  24. Cleaning and Protective Treatment
  25. Storage
  26. Service Schedule
  27. Wiring Diagram
  28. Substances
  29. Auxiliary Substances
  30. Special Tools
  31. Standards

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About the KTM 450 SMR

KTM was already building dedicated 450-class supermoto race bikes by 2004, when the 450 SMR appeared as a purpose-built asphalt competition model rather than a converted enduro. Cycle World’s 2005 test described KTM’s SMR line as being at the forefront of the growth of supermoto racing and explained how the 2005 machine refined the previous year’s bike with a stiffer frame, revised triple clamps and swingarm, stronger engine internals and improved power delivery. That early development established the formula the model would keep refining: motocross-derived four-stroke performance combined with supermoto-specific geometry, suspension, brakes and wheels. Cycle World’s 2005 450 SMR test documents that first-generation development.

Through the late 2000s and early 2010s, the 450 SMR remained KTM’s specialized closed-course supermoto offering. KTM’s own parts archive lists successive 450 SMR model years from 2007 through 2014, showing that the motorcycle evolved as a distinct model rather than merely as an accessory package for the SX-F. Its role was clear: combine a light chromoly competition chassis and high-output single-cylinder engine with short-travel road-racing suspension, strong radial braking and slick-compatible supermoto wheels. That made it a genuine competition supermoto race bike designed around hard braking, rapid direction changes and controlled rear-wheel slide on mixed asphalt-and-dirt circuits.

The 2014 model represented the final development of this original production run. Period launch material described it as comprehensively redesigned around KTM’s contemporary 450 SX-F-derived engine and a new chassis. The factory specifications show a 449.3 cm³ liquid-cooled OHC four-valve single with a 95 × 63.4 mm bore and stroke and 12.6:1 compression ratio. Fuel injection, electric starting and a hydraulically operated APTC anti-hopping clutch were paired with a five-speed gearbox. The anti-hopping clutch was particularly important for supermoto because it reduced rear-wheel chatter during aggressive downshifts and corner entry.

The chassis specification also separated the SMR clearly from KTM’s dirt-focused 450s. The 2014 bike uses a chromoly central-tube frame, WP 4860 MXMA CC fork with 280 mm travel and WP 5018 BAVP DCC rear shock with 292 mm travel. A radially mounted four-piston front caliper acts on a 310 mm floating disc, while the rear uses a 220 mm disc. The manual specifies a 1,495 mm wheelbase, 927 mm unloaded seat height, 310 mm ground clearance and approximately 110.2 kg weight without fuel. The 14:48 final ratio, 7.5-litre tank and dedicated supermoto tyre sizes further underline that this was configured for circuit use rather than trail or motocross duty.

After the 2014 model, the 450 SMR disappeared from KTM’s production range for several years. When KTM announced its return for model year 2021, the company explicitly said it had been seven years since the previous 450 SMR and again based the revived motorcycle on the championship-winning 450 SX-F platform. KTM’s official 2021 comeback announcement therefore marks a clear generational break between the 2014 machine and the modern SMR line. This listing is specifically for the 2014 factory Repair Manual and does not establish compatibility with the later 2021-on generation. Related factory publications are grouped in the KTM 450 SMR manual catalog.

Why Choose a Digital PDF Service Manual?

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We do not offer printed manuals. Digital delivery has several practical advantages:

  • Digital delivery avoids producing and shipping an additional printed copy.
  • Keep your master copy clean and grease-free while you work on your motorcycle.
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  • Search the PDF to find terms, procedures and components quickly.

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