Moto Guzzi California EV / Special / Special Sport / Jackal / Stone Service Manual (1997-2002)

Moto Guzzi California EV / Special / Special Sport / Jackal / Stone Service Manual (1997-2002)
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Original Moto Guzzi factory Workshop Manual, Technical Publications code 03 92 01 01, printed 04/02. The 511-page searchable trilingual PDF covers California EV, California Special, California Special Sport, California Jackal and California Stone variants. It includes general information, model-specific specifications and chassis-number breaks, operating controls, scheduled maintenance, trim, wheels and suspension, variant-specific brake systems, chassis, Magneti Marelli IAW 15M fuel injection and diagnostics, exhaust system, complete engine overhaul, dry twin-disc clutch, five-speed gearbox, rear transmission housing and shaft, and electrical-system service. The manual explicitly distinguishes California EV 1997-2000 and EV 2001 configurations and provides separate procedures/specifications for Special, Special Sport, Jackal and Stone.

About the Manual

Manual type
Factory Service Manual
Years covered*
1997–2002
Pages
511
Language
English / German / Dutch
Format
PDF
Main sections
14
Searchable PDF
Yes
Printable PDF
Yes
File size
43.7 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Moto Guzzi California EV V1100 California EV, California Special, California Special Sport, California Jackal and California Stone; 1997-2002 1064 cc family Motorcycle Details

Manufacturer
Moto Guzzi
Series
California
Models Covered
California EV V1100
Generation / variant
California EV, California Special, California Special Sport, California Jackal and California Stone; 1997-2002 1064 cc family
Engine
Air-cooled transverse 90° V-twin, 4-stroke, OHV pushrod and rocker-arm valve train, 2 valves per cylinder
Displacement
1064 cm³
Bore × Stroke
92 × 80 mm
Compression Ratio
9.5:1
Cooling System
Air-cooled
Fuel System
Magneti Marelli IAW 15M timed sequential indirect electronic injection, Alpha-N control, twin 40 mm throttle bodies with Weber IW031 injectors and electric fuel pump with pressure regulator
Clutch
Hydraulically controlled dry twin-disc clutch
Transmission
5-speed constant-mesh gearbox with incorporated flexible couplings
Final Drive
Cardan shaft final drive with universal joint and bevel gears; ratio 8/33 (1:4.125)
Factory maximum power
54 kW (73.5 CV) @ 6,400 rpm
Factory maximum torque
94 Nm @ 5,000 rpm
Front suspension
45 mm Marzocchi: adjustable inverted fork on California EV and Special 1st Series; non-adjustable telescopic fork on Jackal, Stone, Special 2nd Series and Special Sport
Rear suspension
Twin-shock swingarm; damping/preload specification varies by EV, Special, Special Sport, Jackal and Stone configuration
EV / Special / Special Sport brakes
Integral braking system with twin 320 mm front discs and 282 mm rear disc; rear pedal hydraulically links the rear brake with the left front brake
Jackal / Stone brakes
Conventional independent system with single 320 mm front disc and 282 mm rear disc
Front tyre
110/90-18; speed-rating specification varies by model
Rear tyre
140/80-17 on EV 1997-2000, Special, Jackal, Special Sport and Stone; EV 2001 uses 150/70-17
Fuel tank
Approximately 19 litres including about 4 litre reserve
Electrical system
14 V 25 A / 350 W alternator; 12 V 1.2 kW starter
Documented model breaks
EV 1997-2000 and EV 2001, plus Special 1st/2nd Series, Special Sport, Jackal and Stone

What’s Included in the Moto Guzzi California EV V1100 California EV, California Special, California Special Sport, California Jackal and California Stone; 1997-2002 1064 cc family Service Manual?

  1. General Information
  2. Model Features
  3. Control and Use of the Motorbike
  4. Scheduled Maintenance
  5. Trimmings
  6. Wheel Parts
  7. Controls
  8. Chassis
  9. Fuel System
  10. Exhaust System
  11. Engine
  12. Gearbox
  13. Rear Transmission Housing and Shaft
  14. Electrical System

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About the Moto Guzzi California EV V1100

Moto Guzzi developed the California from the V7 Police programme created for American law-enforcement customers at the end of the 1960s. The production California that followed became one of the marque’s longest-running touring families, combining a transverse V-twin, shaft drive, generous riding position and unusually capable road manners for a large cruiser. By 1994 the family had reached 1064 cc with the California 1100, and in 1997 the California EV V1100 marked the next major step. Piaggio Group’s official California history identifies the EV as the 1997 evolution that added revised engine components, electronic fuel injection, tubeless wire-spoke wheels and a new 45 mm fork.

The EV retained the traditional 1064 cc air-cooled 90-degree big-block V-twin, with a 92 × 80 mm bore and stroke and 9.5:1 compression, but paired it with Magneti Marelli IAW 15M sequential electronic injection. Factory specification was 54 kW (73.5 CV) at 6,400 rpm and 94 Nm at 5,000 rpm. A hydraulically controlled dry twin-disc clutch, five-speed gearbox and 8/33 shaft final drive preserved the established Moto Guzzi drivetrain. On the EV, the chassis combined 45 mm Marzocchi suspension with Moto Guzzi’s linked integral braking system, using twin 320 mm front discs and a 282 mm rear disc.

The range diversified rapidly. The California Special appeared in 1999 as a more overtly cruiser-styled interpretation, with separate rider and passenger seating, revised floorboards, lighting and the distinctive rear mudguard treatment described in Moto Guzzi’s own retrospective. The California Jackal, catalogued for 1999-2001, simplified the formula with a more stripped appearance and a conventional independent braking layout using a single 320 mm front disc. These variants allowed the same 1100 platform to serve riders looking for either traditional touring equipment or a leaner custom presentation.

For 2001 the family expanded again with the California Special Sport and California Stone. The Special Sport kept the linked-brake architecture of the EV/Special line but used its own suspension and wheel specification, while the Stone followed the simpler Jackal approach with conventional braking and a more basic custom treatment. Factory parts-catalogue records separate the Special Sport and Stone as 2001-2002 generations, while the EV itself continued into 2002. Together these machines formed a broad electronic-injected Italian shaft-drive touring and custom family built around the same 1064 cc big-block engine but differentiated through chassis equipment, wheels, brakes and styling.

The next significant technical break came with the later California EV Touring development, which Moto Guzzi’s official history associates with 2003 and features such as hydraulic tappets, a three-way catalytic converter with lambda sensor and piston-cooling oil jets. This product is therefore limited to the EV, Special, Special Sport, Jackal and Stone configurations documented by the 04/02 workshop publication, rather than later California derivatives. Related documentation is grouped in the Moto Guzzi California EV V1100 service manual catalog.

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