Aprilia Tuono 1000 Service Manual (2006)

Aprilia Tuono 1000 Service Manual (2006)
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Factory UK workshop publication 8104982 / 1306 5 for the 2006-generation Aprilia Tuono 1000. The 279-page searchable English PDF covers general information, V990 NG specifications, scheduled maintenance, multipoint fuel injection and AXONE diagnostics, engine removal and installation, suspension, steering, swingarm, wheels, hydraulic brakes, clutch, chain drive, cooling, CAN/immobilizer electrical diagnosis and the complete wiring diagram. Detailed internal V990 engine overhaul is referenced to separate Aprilia engine technical manuals rather than included in this publication.

About the Manual

Manual type
Factory Service Manual
Years covered*
2006
Pages
279
Language
English
Format
PDF
Main sections
8
Searchable PDF
Yes
Printable PDF
Yes
File size
32.3 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Aprilia Tuono 1000 UK workshop manual 8104982 / document 1306 5; Release 12/2005-00; 2006-generation Tuono Motorcycle Details

Manufacturer
Aprilia
Models Covered
Tuono 1000
Generation / variant
UK workshop manual 8104982 / document 1306 5; Release 12/2005-00; 2006-generation Tuono
Engine
V990 NG, liquid-cooled longitudinal 60° V-twin 4-stroke, DOHC, 4 valves per cylinder
Displacement
997.6 cm³
Bore × Stroke
97 × 67.5 mm
Compression Ratio
11.8 ± 0.5:1
Cooling System
Liquid-cooled
Fuel System
Multipoint electronic fuel injection with 57 mm throttle bodies
Clutch
Hydraulically operated wet multi-plate clutch with PPC system
Transmission
6-speed mechanical gearbox
Final Drive
525 sealed chain; 16/40 final-drive ratio
Lubrication
Dry sump with separate oil reservoir and oil cooler
Frame
Light-alloy twin-spar frame with cast and extruded elements
Wheelbase
1,410 mm
Seat height
820 mm
Running-order weight
209 kg
Front suspension
Adjustable 43 mm upside-down hydraulic fork; 127 mm travel
Rear suspension
Adjustable hydropneumatic monoshock; 135 mm wheel travel
Front brakes
Twin 320 mm floating discs with four-piston calipers
Rear brake
220 mm disc with two-piston caliper
Tyres
120/70 ZR17 front; 190/50 ZR17 standard rear
Battery / generator
12 V 10 Ah battery; 12 V 500 W permanent-magnet generator

What’s Included in the Aprilia Tuono 1000 UK workshop manual 8104982 / document 1306 5; Release 12/2005-00; 2006-generation Tuono Service Manual?

  1. Introduction
  2. General Information
  3. Periodic Maintenance
  4. Fuel System
  5. Engine
  6. Cycle Parts
  7. Cooling System
  8. Electric System

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About the Aprilia Tuono 1000

Aprilia created the modern Tuono formula by stripping the bodywork from its RSV Mille superbike, fitting a wide upright handlebar and preserving the engine and chassis performance that made the faired machine competitive. Piaggio Group's official Tuono retrospective traces the line to the RSV Mille Tuono R Limited Edition shown in 2002. That early machine established the idea of a superbike-derived naked motorcycle built around serious chassis performance rather than a detuned roadster layout.

The first major generational change arrived in 2006. Piaggio states that the new model was inspired by the technical and aesthetic changes introduced on the 2004 RSV 1000 R, while the name dropped the older RSV prefix and emphasized the Tuono identity on its own. The Tuono 1000 therefore marked a more mature second phase of the concept: sharper bodywork, a redesigned tail, twin headlights in the compact nose fairing and a chassis package developed from Aprilia's contemporary litre-class sportbike architecture.

At its core was the V990 NG, a liquid-cooled 997.6 cm³ 60-degree V-twin with double overhead camshafts and four valves per cylinder. Factory dimensions are 97 × 67.5 mm with 11.8 ± 0.5:1 compression. Multipoint electronic injection uses 57 mm throttle bodies, while the powertrain combines dry-sump lubrication, a hydraulically operated wet multi-plate clutch with PPC system, a six-speed gearbox and 16/40 chain final drive. This retained the hard-edged response and mechanical character of a V-twin hypernaked platform while giving the rider a more upright and exposed riding position than the related RSV superbike.

The chassis specification reinforced that connection. A light-alloy twin-spar frame, 43 mm adjustable upside-down fork, adjustable rear monoshock, twin 320 mm front discs and 17-inch wheels gave the motorcycle genuine superbike-derived running gear. Factory dimensions list a 1,410 mm wheelbase, 25-degree steering-head angle, 100 mm trail, 820 mm seat height and 209 kg running-order weight. Piaggio's Tuono history notes that this generation improved agility, weight and power as it evolved, with the higher-specification Factory version using more exotic equipment while retaining the same basic V-twin architecture.

The V-twin Tuono generation remained the basis of Aprilia's large naked line until the next fundamental break in 2011, when the company launched the Tuono V4 R around the 65-degree V4 from the RSV4. This listing corresponds specifically to workshop publication 8104982 / 1306 5, first edition December 2005, for the 2006-generation Tuono. It covers maintenance, injection and diagnostics, engine removal/refitting, suspension, steering, wheels, brakes, chain drive, cooling and electrical systems; internal engine overhaul is handled by separate engine technical publications. Related documents are grouped in the Aprilia Tuono 1000 manual category.

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