Husaberg FE 450 / FE 570 Service Manual (2009)

Husaberg FE 450 / FE 570 Service Manual (2009)
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Husaberg factory repair manual article no. 3803004en for the 2009 FE 450 and FE 570 in European, Australian and U.S. specifications. The 285-page publication covers chassis and suspension service, engine removal, complete engine disassembly and assembly, clutch, cooling and lubrication systems, throttle body and EFI diagnosis, fault codes, service schedules, technical data, special tools and separate EU/USA/AUS wiring diagrams.

About the Manual

Manual type
Factory Service Manual
Years covered*
2009
Pages
285
Language
English
Format
PDF
Main sections
28
Searchable PDF
Yes
Printable PDF
Yes
File size
11.0 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Husaberg FE 450 EU/AUS/USA and FE 570 EU/AUS/USA; Article no. 3803004en Motorcycle Details

Manufacturer
Husaberg
Models Covered
FE 450 / FE 570
Generation / variant
FE 450 EU/AUS/USA and FE 570 EU/AUS/USA; Article no. 3803004en
Engine
Liquid-cooled 4-stroke single-cylinder, OHC, 4 valves
Displacement
449.3 cm³ (FE 450); 565.5 cm³ (FE 570)
Bore × Stroke
95 × 63.4 mm (FE 450); 100 × 72 mm (FE 570)
Compression Ratio
11.8:1
Cooling System
Liquid-cooled; water-pump circulation
Fuel System
Electronically controlled fuel injection
Clutch
Hydraulically operated wet multi-disc clutch
Transmission
6-speed manual
Final Drive
Chain drive; 13:38 standard (13:52 alternative)

What’s Included in the Husaberg FE 450 EU/AUS/USA and FE 570 EU/AUS/USA; Article no. 3803004en Service Manual?

  1. Location of Serial Numbers
  2. Motorcycle
  3. Fork and Triple Clamp
  4. Frame
  5. Shock Absorber and Swingarm
  6. Exhaust
  7. Air Filter
  8. Fuel Tank, Seat and Trim
  9. Mask, Fender and Decal
  10. Front Wheel
  11. Rear Wheel
  12. Wiring Harness and Battery
  13. Brake System
  14. Lighting System and Instruments
  15. Engine Removal and Installation
  16. Engine Disassembly
  17. Engine - Work on Individual Parts
  18. Engine Assembly
  19. Clutch
  20. Water Pump and Cooling System
  21. Lubrication System
  22. Throttle Valve Body
  23. Fault Codes
  24. Technical Data
  25. Cleaning, Protection and Storage
  26. Service Schedule
  27. Wiring Diagrams - EU / USA / AUS
  28. Substances, Special Tools and Standards

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About the Husaberg FE 450 and FE 570

Husaberg entered the 2009 model year with a completely reworked FE enduro platform that departed sharply from the brand's earlier, more conventional four-stroke layout. The factory repair publication identifies the new-generation lineup as the FE 450 and FE 570 for European, Australian and U.S. markets. Contemporary testing described the redesign as an attempt to centralize rotating mass by placing the crankshaft much closer to the motorcycle's center of gravity, with the cylinder inclined about 70 degrees. See the period Dirt Rider introduction to the 2009 FE platform.

The FE 450 uses a 449.3 cm³ liquid-cooled single with a 95 × 63.4 mm bore and stroke, while the FE 570 enlarges the same architecture to 565.5 cm³ with a 100 × 72 mm bore and stroke. Both versions use an 11.8:1 compression ratio, OHC four-valve cylinder head, electronically controlled fuel injection, hydraulic wet multi-disc clutch and six-speed transmission. The engine layout, electric starting system and EFI made this a distinctly modern fuel-injected 70-degree enduro platform even though the motorcycles retained the light, narrow feel expected of competition-oriented off-road machines.

The chassis was designed around that unusual engine position rather than simply adapting an older frame. The repair data specifies WP 48 mm upside-down forks with 300 mm of travel and a WP PDS rear shock with 335 mm of travel. A 1,475 mm wheelbase, 63.5-degree steering-head angle, 260 mm front disc and 220 mm rear disc place the motorcycles firmly in the serious enduro category. The 2009 manual also documents market-specific lighting and equipment differences for EU, AUS and USA versions while retaining the same core engine and chassis architecture.

This generation became one of Husaberg's most recognizable technical experiments. The 70-degree layout continued beyond the initial 450/570 pair, with additional derivatives appearing in following model years before the brand was eventually folded back into Husqvarna's product lineage. Husqvarna's official brand history records that Husaberg had been created in 1988 by the Swedish development team that remained behind after Husqvarna's move to Italy, and that in 2013 the KTM Group's ownership of both brands brought the two branches back together. See the official Husqvarna brand history for that wider lineage.

For related documentation, browse the Husaberg catalog or the FE 450 category. This listing is based specifically on factory repair manual article no. 3803004en. Its cover explicitly identifies the 2009 FE 450 EU/AUS/USA and FE 570 EU/AUS/USA models, and the 285-page publication contains the complete 2009 service data, fault-code information, service schedule and market-specific wiring diagrams without later-year supplements.

Why Choose a Digital PDF Service Manual?

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We do not offer printed manuals. Digital delivery has several practical advantages:

  • Digital delivery avoids producing and shipping an additional printed copy.
  • Keep your master copy clean and grease-free while you work on your motorcycle.
  • Print only the specific page or pages you need for the job.
  • Access the manual immediately after successful payment.
  • Search the PDF to find terms, procedures and components quickly.

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