Hyosung GT125 / GT250 Comet Service Manual (2002)


Original Hyosung Motors & Machinery Inc. factory Service Manual for the Comet 125 and Comet 250, corresponding to the GT125 and GT250 categories. The 199-page PDF covers general specifications, periodic maintenance, valve-clearance and compression checks, complete engine removal and overhaul, pistons, cylinder heads, camshafts, crankshaft, clutch and five-speed transmission, fuel tank and fuel pump, twin BDS26 carburetors, ignition and charging systems, starter and side-stand interlock, electrical switches and battery, exterior parts, wheels, front and rear disc brakes, handlebars, model-specific front-fork procedures, steering, rear suspension and swingarm, troubleshooting, special tools, torque data, service limits, model-specific wire routing, separate Comet 250 and Comet 125 wiring diagrams and tappet-shim selection charts.
About the Manual
- Manual type
- Factory Service Manual
- Years covered*
- 2002
- Pages
- 199
- Language
- English
- Format
- Main sections
- 51
- Searchable PDF
- Yes
- Printable PDF
- Yes
- File size
- 6.1 MB
- Delivery
- Digital download
* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.
Hyosung Comet Comet 125 / Comet 250 (GT125 / GT250) Motorcycle Details
What’s Included in the Hyosung Comet Comet 125 / Comet 250 (GT125 / GT250) Service Manual?
- General Information and General Precautions
- Serial Number Location and Fuel/Oil Recommendations
- Break-In Procedures and Cylinder Classification
- Exterior Illustrations - Comet 250 / Comet 125
- Specifications - Comet 250 / Comet 125
- Periodic Maintenance Schedule
- Lubrication Points
- Valve Clearance and Spark Plug
- Exhaust, Air Cleaner and Carburetor Adjustment
- Fuel Hose and Clutch
- Engine Oil and Oil Filter
- Drive Chain
- Brake System
- Steering, Front Fork and Rear Suspension
- Tires and Chassis Fasteners
- Compression Pressure and Oil Pressure
- Engine Removal and Reinstallation
- Engine Disassembly
- Starter Motor and Cylinder Head Covers
- Pistons and Valve Train
- Magneto and Clutch
- Primary Drive, Oil Pump and Gearshift Shaft
- Engine Component Inspection and Service
- Engine Reassembly
- Fuel Tank and Fuel Cock
- Fuel Pump
- Twin BDS26 Carburetors
- Electrical Component Locations
- Ignition System
- Charging System
- Starter and Side-Stand Interlock Systems
- Switches and Lamps
- Battery
- Electrical Fuel System
- Exterior Parts
- Front Wheel and Front Brake
- Handlebars
- Front Fork - Comet 250
- Front Fork - Comet 125
- Steering
- Rear Wheel and Rear Brake
- Rear Shock Absorber and Swingarm
- Troubleshooting
- Special Tools
- Tightening Torque
- Service Data
- Wire and Cable Routing - Comet 250
- Wire and Cable Routing - Comet 125
- Wiring Diagram - Comet 250
- Wiring Diagram - Comet 125
- Tappet Shim Selection Charts
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About the Hyosung GT125 and GT250
Hyosung began motorcycle production in 1978 through technical cooperation with Suzuki and gradually moved toward independently developed motorcycles. Hyosung's own corporate history records the creation of its motorcycle business in 1978, the Suzuki relationship, establishment of a technical research institute in 1986 and mass production of independently developed models from 1987. By the early 2000s that experience had expanded into a new generation of road motorcycles intended to move the Korean manufacturer beyond scooters, commuters and small trail bikes. Hyosung's corporate history provides that broader background.
The Comet family was part of that transition. The November 2002 factory publication groups the 125 and 250 together as closely related naked roadsters sharing the same 2,080 mm length, 1,455 mm wheelbase, 17-litre fuel tank, 17-inch tires and basic chassis layout. This gave both motorcycles the dimensions and visual presence of a larger machine rather than a lightweight commuter. The platform used twin-cylinder DOHC engines, dual disc brakes front and rear, a telescopic fork and swingarm rear suspension, creating a full-size small-capacity V-twin roadster platform that Hyosung could offer at two licensing and performance levels.
The GT125 occupied the learner and small-capacity end of that family. Its 124.7 cm³ V-twin used a 44 × 41 mm bore and stroke, twin BDS26 carburetion and a five-speed gearbox. Despite the small displacement, the factory chassis was essentially full-size, with the same 110/70-17 front and 150/70-17 rear tire sizes as the 250 and an unladen mass of 167 kg. Contemporary European coverage of the 2003 Comet 125 emphasized exactly that character, noting that the 125 shared its frame with the 250 and looked substantially larger than a typical learner-class motorcycle. Motoplanete's Comet 125 overview documents that market positioning.
The GT250 used the same concept with a 249 cm³ V-twin, 57 × 48.8 mm bore and stroke, five-speed transmission and heavier-duty 520 final-drive chain. In early 2003, Bikesales described the newly arrived Comet 250 as Hyosung's move into a more demanding road-bike segment after scooters, trail bikes and the Aquila cruiser, highlighting its combination of sports ability, value and full-sized road presence. Bikesales' 2003 Comet 250 road test captures how the model was received as Hyosung expanded into mainstream road motorcycles.
The Comet/GT line later developed into additional naked and faired derivatives, and the 250 family eventually moved to electronic fuel injection as part of Hyosung's later 250 cc range development. Those later motorcycles should not automatically be treated as identical to the first carbureted specification. This listing is tied to Hyosung Service Manual No. 99000-94710, marked “1st Ed. NOV. 2002,” which explicitly covers Comet 250 and Comet 125. Because the source itself does not state 2003-2005 applicability, catalog coverage is conservatively limited to 2002. Related factory publications are grouped in the Hyosung Comet manual catalog.
Why Choose a Digital PDF Service Manual?
We supply service manuals as digital PDF downloads rather than printed books.
We do not offer printed manuals. Digital delivery has several practical advantages:
- Digital delivery avoids producing and shipping an additional printed copy.
- Keep your master copy clean and grease-free while you work on your motorcycle.
- Print only the specific page or pages you need for the job.
- Access the manual immediately after successful payment.
- Search the PDF to find terms, procedures and components quickly.
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