Hyosung GT125 / GT250 Comet Service Manual (2002)

Hyosung GT125 / GT250 Comet Service Manual (2002)
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Original Hyosung Motors & Machinery Inc. factory Service Manual for the Comet 125 and Comet 250, corresponding to the GT125 and GT250 categories. The 199-page PDF covers general specifications, periodic maintenance, valve-clearance and compression checks, complete engine removal and overhaul, pistons, cylinder heads, camshafts, crankshaft, clutch and five-speed transmission, fuel tank and fuel pump, twin BDS26 carburetors, ignition and charging systems, starter and side-stand interlock, electrical switches and battery, exterior parts, wheels, front and rear disc brakes, handlebars, model-specific front-fork procedures, steering, rear suspension and swingarm, troubleshooting, special tools, torque data, service limits, model-specific wire routing, separate Comet 250 and Comet 125 wiring diagrams and tappet-shim selection charts.

About the Manual

Manual type
Factory Service Manual
Years covered*
2002
Pages
199
Language
English
Format
PDF
Main sections
51
Searchable PDF
Yes
Printable PDF
Yes
File size
6.1 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Hyosung Comet Comet 125 / Comet 250 (GT125 / GT250) Motorcycle Details

Manufacturer
Hyosung
Series
Comet
Models Covered
GT125 / GT250
Generation / variant
Comet 125 / Comet 250 (GT125 / GT250)
Engine
V-twin, 4-stroke, DOHC, air-cooled and oil-cooled
Displacement
249 cm³ (Comet 250 / GT250) / 124.7 cm³ (Comet 125 / GT125)
Bore × Stroke
57 × 48.8 mm (250) / 44 × 41 mm (125)
Cooling System
Air- and oil-cooled
Fuel System
Twin BDS26 carburetors
Clutch
Wet multi-plate clutch
Transmission
5-speed constant-mesh gearbox; 1-down, 4-up shift pattern
Final Drive
Chain drive; 520 HO, 112 links, 3.286 final ratio (250) / 428 HO, 136 links, 3.714 final ratio (125)
Overall dimensions
2,080 × 760 × 1,120 mm (L × W × H), both models
Wheelbase
1,455 mm, both models
Ground clearance
180 mm, both models
Unladen mass
170 kg Comet 250 / 167 kg Comet 125
Front suspension
Telescopic type; 120 mm stroke
Rear suspension
Swingarm type
Caster
25.5°
Trail
85 mm Comet 250 / 76 mm Comet 125
Front brake
Disc brake
Rear brake
Disc brake
Front tire
110/70-17 54H
Rear tire
150/70-17 69H
Front fork oil
400 ± 2.5 cc per side (250) / 262 cc per side (125)
Starter system
Electric starter
Ignition
CDI; 13° BTDC at 2,000 rpm and 30° BTDC at 6,000 rpm
Spark plug
CR8E
Battery
12 V 12 Ah
Gear ratios - Comet 250
1st 2.462 / 2nd 1.556 / 3rd 1.190 / 4th 0.957 / 5th 0.840
Gear ratios - Comet 125
1st 2.750 / 2nd 1.786 / 3rd 1.350 / 4th 1.091 / 5th 0.913

What’s Included in the Hyosung Comet Comet 125 / Comet 250 (GT125 / GT250) Service Manual?

  1. General Information and General Precautions
  2. Serial Number Location and Fuel/Oil Recommendations
  3. Break-In Procedures and Cylinder Classification
  4. Exterior Illustrations - Comet 250 / Comet 125
  5. Specifications - Comet 250 / Comet 125
  6. Periodic Maintenance Schedule
  7. Lubrication Points
  8. Valve Clearance and Spark Plug
  9. Exhaust, Air Cleaner and Carburetor Adjustment
  10. Fuel Hose and Clutch
  11. Engine Oil and Oil Filter
  12. Drive Chain
  13. Brake System
  14. Steering, Front Fork and Rear Suspension
  15. Tires and Chassis Fasteners
  16. Compression Pressure and Oil Pressure
  17. Engine Removal and Reinstallation
  18. Engine Disassembly
  19. Starter Motor and Cylinder Head Covers
  20. Pistons and Valve Train
  21. Magneto and Clutch
  22. Primary Drive, Oil Pump and Gearshift Shaft
  23. Engine Component Inspection and Service
  24. Engine Reassembly
  25. Fuel Tank and Fuel Cock
  26. Fuel Pump
  27. Twin BDS26 Carburetors
  28. Electrical Component Locations
  29. Ignition System
  30. Charging System
  31. Starter and Side-Stand Interlock Systems
  32. Switches and Lamps
  33. Battery
  34. Electrical Fuel System
  35. Exterior Parts
  36. Front Wheel and Front Brake
  37. Handlebars
  38. Front Fork - Comet 250
  39. Front Fork - Comet 125
  40. Steering
  41. Rear Wheel and Rear Brake
  42. Rear Shock Absorber and Swingarm
  43. Troubleshooting
  44. Special Tools
  45. Tightening Torque
  46. Service Data
  47. Wire and Cable Routing - Comet 250
  48. Wire and Cable Routing - Comet 125
  49. Wiring Diagram - Comet 250
  50. Wiring Diagram - Comet 125
  51. Tappet Shim Selection Charts

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About the Hyosung GT125 and GT250

Hyosung began motorcycle production in 1978 through technical cooperation with Suzuki and gradually moved toward independently developed motorcycles. Hyosung's own corporate history records the creation of its motorcycle business in 1978, the Suzuki relationship, establishment of a technical research institute in 1986 and mass production of independently developed models from 1987. By the early 2000s that experience had expanded into a new generation of road motorcycles intended to move the Korean manufacturer beyond scooters, commuters and small trail bikes. Hyosung's corporate history provides that broader background.

The Comet family was part of that transition. The November 2002 factory publication groups the 125 and 250 together as closely related naked roadsters sharing the same 2,080 mm length, 1,455 mm wheelbase, 17-litre fuel tank, 17-inch tires and basic chassis layout. This gave both motorcycles the dimensions and visual presence of a larger machine rather than a lightweight commuter. The platform used twin-cylinder DOHC engines, dual disc brakes front and rear, a telescopic fork and swingarm rear suspension, creating a full-size small-capacity V-twin roadster platform that Hyosung could offer at two licensing and performance levels.

The GT125 occupied the learner and small-capacity end of that family. Its 124.7 cm³ V-twin used a 44 × 41 mm bore and stroke, twin BDS26 carburetion and a five-speed gearbox. Despite the small displacement, the factory chassis was essentially full-size, with the same 110/70-17 front and 150/70-17 rear tire sizes as the 250 and an unladen mass of 167 kg. Contemporary European coverage of the 2003 Comet 125 emphasized exactly that character, noting that the 125 shared its frame with the 250 and looked substantially larger than a typical learner-class motorcycle. Motoplanete's Comet 125 overview documents that market positioning.

The GT250 used the same concept with a 249 cm³ V-twin, 57 × 48.8 mm bore and stroke, five-speed transmission and heavier-duty 520 final-drive chain. In early 2003, Bikesales described the newly arrived Comet 250 as Hyosung's move into a more demanding road-bike segment after scooters, trail bikes and the Aquila cruiser, highlighting its combination of sports ability, value and full-sized road presence. Bikesales' 2003 Comet 250 road test captures how the model was received as Hyosung expanded into mainstream road motorcycles.

The Comet/GT line later developed into additional naked and faired derivatives, and the 250 family eventually moved to electronic fuel injection as part of Hyosung's later 250 cc range development. Those later motorcycles should not automatically be treated as identical to the first carbureted specification. This listing is tied to Hyosung Service Manual No. 99000-94710, marked “1st Ed. NOV. 2002,” which explicitly covers Comet 250 and Comet 125. Because the source itself does not state 2003-2005 applicability, catalog coverage is conservatively limited to 2002. Related factory publications are grouped in the Hyosung Comet manual catalog.

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