Hyosung GT650S / GT650R Comet Service Manual Supplement (2005)

Hyosung GT650S / GT650R Comet Service Manual Supplement (2005)
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Original Hyosung Motors & Machinery Inc. factory service supplement for the 2005 Comet 650S / GT650S and Comet 650R / GT650R. This 49-page publication covers only the differences from the base Comet 650 Service Manual No. 99000-94810. It includes S/R exterior illustrations and dimensions, model-specific specifications, carburetor idle adjustment, clutch and footrest/gearshift adjustments, engine-coolant maintenance, igniter checks, headlamp and combination-meter service, exterior/body cowling procedures, handlebars, steering, service data, wire and cable routing and the S/R wiring diagram. Full engine, transmission and other unchanged procedures remain in the base GT650 manual.

About the Manual

Manual type
Supplementary Manual
Years covered*
2005
Pages
49
Language
English
Format
PDF
Main sections
30
Searchable PDF
Yes
Printable PDF
Yes
File size
3.4 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Hyosung Comet Comet 650S / GT650S and Comet 650R / GT650R Motorcycle Details

Manufacturer
Hyosung
Series
Comet
Models Covered
GT650R / GT650S
Generation / variant
Comet 650S / GT650S and Comet 650R / GT650R
Engine
90-degree V-twin, 4-stroke, DOHC, liquid-cooled
Displacement
647 cm³
Bore × Stroke
81.5 × 62.0 mm
Cooling System
Liquid-cooled
Fuel System
Twin BDSR39 carburetors
Clutch
Wet multi-plate clutch
Transmission
6-speed constant-mesh gearbox; 1-down, 5-up shift pattern
Final Drive
RK525XSO chain, 108 links; final reduction ratio 2.93
Overall length
2,060 mm
Overall width
740 mm standard type / 655 mm sport type
Overall height
1,125 mm
Wheelbase
1,435 mm
Ground clearance
150 mm standard type / 130 mm sport type
Mass
215 kg standard type / 220 kg sport type
Front suspension
Telescopic type; 120 mm fork stroke
Rear suspension
Swingarm type
Caster / trail
25.5° / 74 mm
Steering angle
27° right and left
Front brake
Twin disc brakes
Rear brake
Disc brake
Front tire
120/60-ZR17 55W
Rear tire
160/60-ZR17 69W
Engine idle speed
1,300-1,500 rpm
Ignition
Igniter type; 5° BTDC at 1,500 rpm
Spark plug
CR8E
Battery
12 V 12 Ah maintenance-free
Headlamp
12 V H1 55 W high beam / H3 55 W low beam
Gear ratios
1st 2.46 / 2nd 1.60 / 3rd 1.32 / 4th 1.13 / 5th 0.96 / 6th 0.85

What’s Included in the Hyosung Comet Comet 650S / GT650S and Comet 650R / GT650R Service Manual?

  1. Foreword - Differences from Base Comet 650 Manual
  2. General Information
  3. Exterior Illustration - Comet 650S Standard Type
  4. Exterior Illustration - Comet 650S Sport Type
  5. Exterior Illustration - Comet 650R
  6. Specifications - Dimensions and Mass
  7. Specifications - Engine and Carburetors
  8. Specifications - Six-Speed Transmission and Final Drive
  9. Specifications - Chassis, Brakes and Tires
  10. Specifications - Electrical System and Capacities
  11. Periodic Maintenance
  12. Carburetor Idle-Speed Adjustment
  13. Clutch Cable Adjustment
  14. Gearshift Lever Height Adjustment
  15. Footrest Position Adjustment
  16. Optional Gearshift Link-Rod Adjustment
  17. Engine Coolant Maintenance
  18. Electrical System
  19. Ignition System and Igniter Inspection
  20. Headlamp and Bulb Replacement
  21. Combination Meter Inspection
  22. Chassis
  23. Exterior Parts
  24. Rear Carrier and Body Cowling
  25. Handlebars and Controls
  26. Steering Removal, Inspection and Reassembly
  27. Servicing Information
  28. Service Data
  29. Wire and Cable Routing
  30. Wiring Diagram

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About the Hyosung GT650R and GT650S

Hyosung expanded its 647 cm³ GT platform beyond the original naked roadster by adding the GT650S and GT650R as more sporting derivatives. Both retained the same liquid-cooled 90-degree DOHC V-twin, six-speed transmission and chain final drive used by the naked GT650, but changed the riding position, bodywork and equipment to target riders who wanted more wind protection and a more performance-oriented appearance. The factory's April 2005 supplement documents these S/R differences directly, confirming that both variants were established parts of the Comet 650 family by that model year.

The GT650S occupied the middle ground between naked roadster and supersport styling. Hyosung offered it in standard and sport-type configurations depending on market, with a half-fairing, windscreen and more protected cockpit than the base GT650. Rider Magazine's later GT650S road test describes the same 647 cm³ carbureted V-twin shared by the GT650R and GV650 and emphasizes the S model's upright but sporty road-bike character. The factory supplement also records model-specific changes to bodywork, controls, lighting, combination meter, footrest adjustment and steering service.

The GT650R pushed the same platform further toward a sportbike identity with a full fairing and lower bodywork. Its chassis remained closely related to the S, using 17-inch radial tires, twin front discs, rear disc brake, 120 mm fork travel and the same 1,435 mm wheelbase. The two models therefore formed a faired 650 cc V-twin sport platform rather than separate mechanical families: most engine, transmission and core service procedures remained those of the base GT650, while the supplement concentrated on the S/R-specific equipment and chassis differences.

The carbureted S/R generation continued through the later 2000s before Hyosung made a major technical update to the whole 650 range. Bikesales reported in 2009 that the GT650, GT650S, GT650R and GV650 were all moving to electronic fuel injection for the 2010 model year, together with revised styling and braking hardware. Bikesales' EFI launch coverage marks a clear generational break from the twin-BDSR39 carburetor configuration documented by this 2005 supplement.

This listing is specifically for Hyosung Service Manual Supplement No. 99000-94910, marked “1st Ed. APR. 2005.” Its foreword states that it covers the differences for Comet 650S and Comet 650R and refers technicians to the base Comet 650 service manual No. 99000-94810 for procedures not repeated here. Because the supplement itself is dated and scoped to the 2005 S/R specification, catalog coverage is conservatively limited to 2005. Related publications are grouped in the Hyosung Comet manual catalog.

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