Hyosung GV650 Aquila / GT650 Comet FI Service Manual Supplement (2009)

Hyosung GV650 Aquila / GT650 Comet FI Service Manual Supplement (2009)
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S&T Motors / Hyosung original factory electronic-injection (EI) service supplement, first edition June 2009, publication 99000-51320. Its 94 searchable, printable English PDF pages describe the GV650 Aquila cruiser and GT650, GT650S and GT650R Comet fuel-injected models. The volume contains 647 cc V-twin variant specifications, ECU control logic and fault-code diagnostics, sensor and roll-over switch testing, fuel pressure and pump service, throttle-body work, ignition and charging circuits, troubleshooting, special tools, factory electrical values, and model-specific wiring diagrams. It covers EI-related differences from carburetor models, not every mechanical overhaul procedure. For additional mechanical servicing it references separately issued service manuals 99000-51210, 99000-94910 and 99000-94810.

About the Manual

Manual type
Supplementary Manual
Years covered*
2009
Pages
94
Language
English
Format
PDF
Main sections
17
Searchable PDF
Yes
Printable PDF
Yes
File size
5.5 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Hyosung Comet / Aquila 2009 EFI system revision; 647 cc DOHC V-twin platform Motorcycle Details

Manufacturer
Hyosung
Series
Comet / Aquila
Models Covered
GT650 / GT650R / GT650S / GV650
Generation / variant
2009 EFI system revision; 647 cc DOHC V-twin platform
Engine
Liquid-cooled, four-stroke DOHC 90° V-twin, 8 valves
Displacement
647 cc
Bore × Stroke
81.5 × 62.0 mm
Cooling System
Liquid cooled
Fuel System
Electronic fuel injection (EI / EFI), ECU-controlled
Clutch
Wet multi-plate
Transmission
GV650: 5-speed constant mesh; GT650/GT650S/GT650R: 6-speed constant mesh
Final Drive
GV650 Aquila: belt; GT650 Comet family: RK525XSO 108-link chain
Factory publication
S&T Motors 99000-51320; first edition June 2009
EFI update
Revised engine management and roll-over-switch diagnosis compared with 2008 supplement
Manufacturer terminology
EI (Electric fuel Injection)
Fuel pressure
290–310 kPa (42.06–44.96 psi)
Idle speed
1,300–1,500 rpm
Companion publications
99000-51210, 99000-94910, 99000-94810 (separate books not included)

What’s Included in the Hyosung Comet / Aquila 2009 EFI system revision; 647 cc DOHC V-twin platform Service Manual?

  1. General information, vehicle illustrations and EI-model specifications
  2. 647 cc Aquila GV650 EI and GT650 / GT650S / GT650R EI powertrain and chassis data
  3. Electronic fuel injection (EI) sensor functions and control diagrams
  4. EI system safety precautions and ECU circuit handling
  5. ECU self-diagnosis: user and dealer modes
  6. EI diagnostic fault codes C12–C41, symptom diagnosis and reset procedures
  7. Pick-up coil, throttle-position and water-temperature sensor tests
  8. Intake-pressure, intake-air-temperature, oxygen and roll-over switch tests
  9. Ignition coil, gear-position switch, fuel injector and pump-relay tests
  10. Fuel tank and pump removal and reinstallation
  11. Fuel-pressure and fuel-mesh-filter inspection; fuel gauge test
  12. Throttle body removal, cleaning, inspection and installation
  13. Electrical component locations, ignition and charging systems
  14. Engine and electrical troubleshooting
  15. Special tools, tightening torques and EI sensor service data
  16. Cooling system, battery and charging specifications
  17. Factory wiring diagrams for GV650 EI, GT650 EI, GT650S EI and GT650R EI

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About the Hyosung Comet / Aquila

Hyosung developed its 650 cc V-twin family during the early 2000s as the Korean manufacturer's step into the international middleweight motorcycle market. After making smaller Comet roadsters, it introduced the 647 cc GT650 naked road bike in 2004. A contemporary report on its arrival records the model's international expansion. The engine was a liquid-cooled, double-overhead-cam 90-degree V-twin with four valves per cylinder; its 81.5 mm bore and 62.0 mm stroke became the foundation of a broader group of motorcycles. This was an important platform change, taking the company from mainly small-capacity machines into a segment populated by larger Japanese and European competitors.

Hyosung expanded the Comet lineage with GT650, GT650S and GT650R models that shared the same basic V-twin engine but offered different bodywork and uses. The original GT650 was a naked roadster, the GT650S added a half fairing to improve wind protection, and the GT650R adopted a full fairing with a more sporting appearance. These three machines retained a six-speed constant-mesh gearbox and chain final drive. Their differing styling, seating arrangements and touring emphasis allowed the company to address multiple groups of road riders while keeping much of the engine and mechanical platform in common.

Another important branch was the GV650 Aquila, developed around the same 647 cc engine family but configured as a low-slung power cruiser. The Aquila used a longer wheelbase, cruiser ergonomics and an 18-inch front wheel, distinguishing it from the shorter-wheelbase Comet machines. It also employed a five-speed transmission and belt final drive instead of the Comet's six-speed chain-driven arrangement. Introduced in the middle of the decade, the GV650 broadened Hyosung's cruiser range beyond its earlier small-displacement Aquila models and gave the company a distinctive performance-oriented cruiser. The Hyosung owners' historical timeline documents these developments and the changing model range.

Early 650-series motorcycles used carburetors, but increasingly stringent emissions rules drove a transition to electronic injection from the late 2000s. The first-generation fuel-injected 650 V-twin family added ECU-controlled fuel metering, throttle and intake-pressure sensing, oxygen feedback and electronic fault diagnosis. By 2009, the S&T Motors technical documentation reflected refinements to this system, including updated electrical connections, a roll-over switch and revised diagnostic thresholds. Alongside the fueling transition, the GT650i models received revisions to their instrumentation, bodywork and brakes during the period. The overall evolution retained the established liquid-cooled engine architecture while altering the servicing and troubleshooting required for modern electronic fuel control.

The 2009 fuel-injected Aquila and Comet machines formed an intermediate phase between Hyosung's original carbureted models and later revisions such as the GV650 Pro cruiser. Their history is one of a shared mechanical platform adapted for multiple motorcycle styles, followed by a gradual change in engine management rather than a replacement of the fundamental V-twin design. Related titles covering the earlier models are listed in the Hyosung service manual catalog. S&T Motors publication 99000-51320 is the June 2009 EI-specific supplement; its foreword references older carbureted-model workshop books for procedures it does not reproduce. The date identifies this edition and does not by itself establish applicability to every production year of the EFI range.

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