Kawasaki KLR 650 Repair Manual (2008-2013)

Kawasaki KLR 650 Repair Manual (2008-2013)
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Kawasaki KLR650 service manual covering 2008-2013 KL650E second-generation models. This 479-page searchable PDF includes periodic maintenance, Keihin CVK40 carburetor service, engine and transmission repair, cooling and lubrication systems, final drive, brakes, suspension, electrical systems, wiring diagrams and troubleshooting.

About the Manual

Manual type
Factory Service Manual
Years covered*
2008–2013
Pages
462
Language
English
Format
PDF
Main sections
17
Printable PDF
Yes
File size
7.8 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Kawasaki KLR650 2nd Generation Motorcycle Details

Manufacturer
Kawasaki
Models Covered
KLR650
Generation / variant
2nd Generation
Engine
4-stroke single-cylinder, DOHC
Displacement
651 cm³ (39.72 cu in)
Bore × Stroke
100.0 × 83.0 mm
Compression Ratio
9.8:1
Cooling System
Liquid-cooled
Fuel System
Keihin CVK40 carburetor
Clutch
Wet multi-disc
Transmission
5-speed constant mesh, return shift
Final Drive
Chain drive
Carburetor
Keihin CVK40 × 1
Balancer System
Chain-driven engine balancer

What’s Included in the Kawasaki KLR650 2nd Generation Service Manual?

  1. General Information
  2. Periodic Maintenance
  3. Fuel System
  4. Cooling System
  5. Engine Top End
  6. Clutch
  7. Engine Lubrication System
  8. Engine Removal/Installation
  9. Crankshaft/Transmission
  10. Wheels/Tires
  11. Final Drive
  12. Brakes
  13. Suspension
  14. Steering
  15. Frame
  16. Electrical System
  17. Appendix

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About the Kawasaki KLR650

The Kawasaki KLR650 received a substantial redesign for the 2008 model year, beginning the KL650E generation commonly referred to as the second-generation KLR650. Kawasaki retained the motorcycle's established 651 cc liquid-cooled single-cylinder layout while revising the chassis, suspension, brakes, cooling system, electrical equipment and bodywork.

Kawasaki's 2008 redesign introduced 41 mm front forks, revised Uni-Trak rear suspension, a larger 280 mm petal-style front brake rotor, updated rear braking, improved wind protection and a substantially larger rear luggage rack. The changes were intended to improve the KLR650's road and touring performance without removing its dual-purpose capability.

The KL650E generation ultimately continued through 2018, but Kawasaki updated the service manual as later model years and variants were introduced. The manual offered here is revision 99924-1384-06, whose Model Application table specifically covers the 2008 through 2013 KL650E8, E9, EA, EB, EC and ED models. Kawasaki's later 99924-1384-12 revision extends the official service-manual family through the 2018 KLR650, including later New Edition and Camo variants.

Why Choose a Digital PDF Service Manual?

We supply service manuals as digital PDF downloads rather than printed books.

We do not offer printed manuals. Digital delivery has several practical advantages:

  • Digital delivery avoids producing and shipping an additional printed copy.
  • Keep your master copy clean and grease-free while you work on your motorcycle.
  • Print only the specific page or pages you need for the job.
  • Access the manual immediately after successful payment.

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