Malaguti Dune 125 / Dune X 125 Euro 4 Service Manual (2018-2020)

Malaguti Dune 125 / Dune X 125 Euro 4 Service Manual (2018-2020)
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Original Malaguti factory Service Station Manual ZP682837 for the Dune 125 and Dune X 125 Euro 4 family. The 272-page manual covers characteristics, special tools, scheduled maintenance, electrical diagnostics and wiring, engine removal and complete engine service, EFI power supply, suspension, chassis and chain drive, braking system, liquid cooling, bodywork and pre-delivery procedures.

About the Manual

Manual type
Factory Service Manual
Years covered*
2018–2020
Pages
272
Language
English
Format
PDF
Main sections
13
Searchable PDF
Yes
Printable PDF
Yes
File size
8.1 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Malaguti Dune 125 Dune 125 / Dune X 125 - Euro 4 Motorcycle Details

Manufacturer
Malaguti
Models Covered
Dune 125
Generation / variant
Dune 125 / Dune X 125 - Euro 4
Engine
Single-cylinder 4-stroke DOHC engine
Displacement
124.2 cm³
Bore × Stroke
58 × 47 mm
Compression Ratio
12.0 ± 0.5:1
Cooling System
Liquid-cooled
Fuel System
Electronic fuel injection (EFI)
Clutch
Hand-operated wet multi-plate clutch
Transmission
6-speed mechanical gearbox
Final Drive
Chain drive; 13/62 final-drive ratio (1:4.769)
Frame
Steel Delta Box / outer-frame chassis
Dune X front suspension
41 mm hydraulic fork
Dune X rear suspension
Hydraulic monoshock
Dune X front brake
300 mm hydraulic disc
Rear brake
218 mm hydraulic disc
Dune X tyres
Front 90/90-21 54P; rear 130/80-17 65P
Dune X wheelbase
1,435 mm
Dune X dimensions
2,180 × 795 × 1,445 mm (L × W × H)
Battery
12 V 6 Ah

What’s Included in the Malaguti Dune 125 Dune 125 / Dune X 125 - Euro 4 Service Manual?

  1. Characteristics
  2. Special Tools
  3. Maintenance
  4. Electrical System
  5. Engine From Vehicle
  6. Engine
  7. Power Supply
  8. Suspensions
  9. Chassis
  10. Braking System
  11. Cooling System
  12. Bodywork
  13. Pre-Delivery

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About the Malaguti Dune 125

Malaguti returned to the motorcycle market under Austria's KSR Group at EICMA 2018, seven years after the original Bologna company's production had ended. The revived range concentrated heavily on accessible 125 cc motorcycles, and the Dune 125 was one of the core models shown as part of that relaunch. KSR later described EICMA 2018 as the point where it announced the reinterpretation of the Malaguti brand and presented the new range, tying the modern motorcycles to the company's long-standing focus on lightweight, youthful machines. KSR's official EICMA 2019 retrospective documents that relaunch and the rapid development of the range that followed.

The Dune was positioned as the adventure-touring member of the revived 125 line. Its Euro 4 platform uses a 124.2 cm³ liquid-cooled, fuel-injected single-cylinder four-stroke engine with a six-speed gearbox, wet multi-plate clutch and chain final drive. The factory service data gives a 58 × 47 mm bore and stroke and 12.0 ± 0.5:1 compression ratio. Compared with Malaguti's roadster and supermoto models, the Dune emphasised longer-distance practicality through a substantial fuel tank, upright riding position and adventure-bike chassis proportions. In standard form it used an 18-inch front wheel, 37 mm hydraulic fork and 280 mm front disc, making it the more road-oriented member of the Dune family.

The Dune X 125 developed the same platform in a more off-road-focused direction. KSR states that the DUNE125X first appeared in summer 2019 as a Black Edition variant of the DUNE125. The X version adopted a 21-inch front wheel, 41 mm fork and 300 mm front brake disc, together with taller adventure styling and a 1,435 mm wheelbase. The rear remained a 17-inch wheel with a 130/80 tyre, so the model retained road usability while gaining the stance and geometry expected of a 125cc adventure motorcycle. The larger front wheel and taller chassis are the clearest mechanical distinctions between the Dune X and the standard Dune covered by the same factory publication.

The family continued into 2020 as Malaguti expanded the revived brand. KSR's EICMA 2019 announcement included a DUNE125X Anniversary Edition for Malaguti's 90th birthday year and discussed further development of the Dune range. This makes the Dune family an important part of the first phase of the modern KSR-era Malaguti story: it started with the 2018 brand relaunch, gained the more rugged Dune X derivative in 2019 and remained part of the range into 2020. Later Euro 5 versions should be treated as a subsequent emissions generation rather than assumed to be identical to the Euro 4 machines documented here.

This download is factory Service Station Manual ZP682837, copyright 2018, and its title explicitly covers “Dune 125 - Dune X 125 - Euro 4.” The catalog therefore records 2018-2020 as the verified Euro 4 family period, while noting that the Dune X itself entered the range in 2019. The 272-page publication covers both variants and should not be used as proof of compatibility with later Euro 5 motorcycles. Related factory publications are grouped in the Malaguti Dune 125 manual catalog.

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