Suzuki GSR600A ABS Supplementary Service Manual (2007)

Suzuki GSR600A ABS Supplementary Service Manual (2007)
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Original Suzuki factory supplementary service manual for the 2007 GSR600A ABS model. This 91-page publication contains the specifications, service data and ABS procedures that differ from the standard GSR600K7. It covers ABS system operation, control unit and hydraulic unit, wheel-speed sensors, diagnostic trouble codes, SDS procedures, ABS component removal and installation, combination meter, harness and brake-hose routing, special tools, tightening torques, service data and the ABS wiring diagram. Suzuki specifies that this supplement should be used together with the GSR600 Service Manual, Part No. 99500-36161-01E.

About the Manual

Manual type
Supplementary Manual
Years covered*
2007
Pages
91
Language
English
Format
PDF
Main sections
12
Searchable PDF
Yes
Printable PDF
Yes
File size
2.3 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Suzuki GSR600 GSR600AK7 (2007); GSR600A E-02 U.K., E-19 EU, E-24 Australia; GSR600AUE E-19 EU Motorcycle Details

Manufacturer
Suzuki
Models Covered
GSR600
Generation / variant
GSR600AK7 (2007); GSR600A E-02 U.K., E-19 EU, E-24 Australia; GSR600AUE E-19 EU
Engine
4-stroke, liquid-cooled, DOHC inline 4-cylinder
Displacement
599 cm³
Bore × Stroke
67.0 × 42.5 mm
Compression Ratio
12.5:1
Cooling System
Liquid-cooled
Fuel System
Electronic fuel injection
Clutch
Wet, multi-plate clutch
Transmission
6-speed constant-mesh
Final Drive
Chain drive; 48/16 (3.000) final reduction; RK525SMOZ7Y, 114 links

What’s Included in the Suzuki GSR600 GSR600AK7 (2007); GSR600A E-02 U.K., E-19 EU, E-24 Australia; GSR600AUE E-19 EU Service Manual?

  1. Specifications
  2. Introduction of ABS
  3. Cautions in Servicing
  4. ABS Components
  5. ABS Troubleshooting
  6. ABS Component Removal, Inspection and Installation
  7. Combination Meter
  8. Wire Harness, Hose Routing and Sensor Installation
  9. Special Tools
  10. Tightening Torque
  11. Service Data
  12. Wiring Diagram

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About the Suzuki GSR600

Suzuki introduced the GSR600 as a new middleweight naked motorcycle for the 2006 model year. Suzuki's official 2006 annual report describes it as a naked model with distinctive styling and a high level of riding performance, noting particularly strong reception in Europe. The model combined a compact four-cylinder engine and street-focused ergonomics with styling intended to distinguish it from Suzuki's fully faired GSX-R supersport range.

The GSR600 platform uses a 599 cm³ liquid-cooled DOHC inline-four with a 67.0 × 42.5 mm bore and stroke and a 12.5:1 compression ratio. Factory specifications list electronic fuel injection, a wet multi-plate clutch, six-speed constant-mesh transmission and chain final drive with a 48/16 reduction ratio. The combination gives the platform the mechanical character of a 600cc fuel-injected naked motorcycle while retaining practical road-oriented dimensions and an upright riding position.

For 2007, Suzuki offered the ABS-equipped GSR600A alongside the standard GSR600. The factory supplement documents the additional wheel-speed sensors, ABS control unit, hydraulic unit, indicator-light logic and self-diagnostic system required by the anti-lock braking package. The core 599 cm³ engine and drivetrain specifications remain unchanged, while dry mass increases to 188 kg in the supplement's specification table.

The ABS system adds a separate diagnostic layer to normal service work. The supplement covers diagnostic trouble-code output and deletion, Suzuki Diagnostic System procedures, active control tests, wheel-speed sensor checks, ABS control-unit and hydraulic-unit servicing, brake-hose routing and the dedicated ABS wiring diagram. These procedures are specifically the differences from the standard GSR600K7 and are intended to be used alongside the main GSR600 service manual.

This listing is specifically for the 91-page GSR600AK7 2007 ABS supplementary service manual, not the complete base workshop manual. Suzuki instructs technicians to use it together with GSR600 Service Manual Part No. 99500-36161-01E for procedures not repeated here. Related publications are organized in the Suzuki GSR600 manual catalog.

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