Aprilia RSV4 RR / RSV4 RF Service Manual (2015-2016)

Aprilia RSV4 RR / RSV4 RF Service Manual (2015-2016)
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Factory Service Station Manual 2Q000152 for the Aprilia RSV4 RR, RSV4 RR Race Pack and RSV4 RF. The 574-page searchable English publication explicitly covers MY2015 and MY2016 and includes characteristics, special tools, scheduled and track-use maintenance, troubleshooting, electrical diagnosis and complete wiring, engine removal, complete internal V4 disassembly and reassembly, cylinder heads, valve timing, crankshaft, crankcases, gearbox and clutch, Ride-by-Wire injection, aPRC and ABS systems, Sachs and Öhlins suspension, chassis, braking, cooling, bodywork and pre-delivery procedures.

About the Manual

Manual type
Factory Service Manual
Years covered*
2015–2016
Pages
574
Language
English
Format
PDF
Main sections
14
Searchable PDF
Yes
Printable PDF
Yes
File size
15.4 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Aprilia Service Station Manual 2Q000152; RSV4 RR / RR Race Pack / RF; MY2015-MY2016 Motorcycle Details

Manufacturer
Aprilia
Models Covered
RSV4 RF / RSV4 RR
Generation / variant
Service Station Manual 2Q000152; RSV4 RR / RR Race Pack / RF; MY2015-MY2016
Engine
65° longitudinal V4, 4-stroke, DOHC, 4 valves per cylinder
Displacement
999 cm³
Bore × Stroke
78 × 52.26 mm
Compression Ratio
13.5 ± 0.5:1
Cooling System
Liquid-cooled with 3-way thermostatic valve, radiator, electric fan and expansion tank
Fuel System
Electronic injection with 2 injectors per cylinder, 4 × 48 mm motorised throttle bodies, Ride-by-Wire, variable-height intake ducts and selectable multimap
Clutch
Mechanically controlled wet multi-plate clutch with anti-judder and slipper systems
Transmission
6-speed manual
Final Drive
525 sealed chain; 16/41 final-drive ratio
Maximum power
201 hp at 13,000 rpm, period Aprilia/Piaggio specification
Maximum torque
115 N·m at 10,500 rpm, period Aprilia/Piaggio specification
aPRC
Traction control, wheelie control, launch control and clutchless up/down shifting
Frame
Adjustable aluminium dual-beam chassis with pressed and cast elements
Wheelbase
1,435 mm
Saddle height
847 mm
Kerb weight
190 kg / 201 kg, both configurations listed in the factory manual
Front suspension
RR: Sachs 43 mm adjustable USD fork, 121 mm travel; RR Race Pack/RF: Öhlins 43 mm adjustable USD fork, 120 mm travel
Rear suspension
APS progressive linkage; RR Sachs 138.5 mm travel; RR Race Pack/RF Öhlins 137 mm travel
Front brakes
Twin 320 mm floating discs with radial four-piston monobloc calipers
Rear brake
220 mm disc with two-piston caliper
ABS
Race ABS with front and rear wheel-speed sensors
Tyres
120/70 ZR17 front; 200/55 ZR17 or 190/55 ZR17 rear
Valve clearance
Intake 0.10-0.15 mm; exhaust 0.20-0.25 mm
Alternator
450 W

What’s Included in the Aprilia Service Station Manual 2Q000152; RSV4 RR / RR Race Pack / RF; MY2015-MY2016 Service Manual?

  1. Characteristics
  2. Special Tools
  3. Maintenance
  4. Troubleshooting
  5. Electrical System
  6. Engine from Vehicle
  7. Engine
  8. Power Supply
  9. Suspensions
  10. Chassis
  11. Braking System
  12. Cooling System
  13. Bodywork
  14. Pre-Delivery

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About the Aprilia RSV4 RF and RSV4 RR

Aprilia created the RSV4 platform in 2009 as a clean-sheet replacement for its earlier V-twin superbikes, combining a compact 65-degree V4 with an aluminium twin-beam chassis and electronics developed alongside Aprilia Racing. By the end of the 2014 World Superbike season the architecture had accumulated seven world titles, and Aprilia used that racing cycle as the starting point for a major road-bike redesign. Piaggio Group's EICMA 2014 announcement described the incoming RSV4 RR as a new generation of RSV4, with revised bodywork, a reworked chassis, more advanced aPRC electronics and a new 65-degree V4 producing more than 200 hp.

The 2015 generation kept the 999 cm³ capacity but substantially reworked the engine. Factory dimensions remained 78 × 52.26 mm, while compression increased to 13.5 ± 0.5:1. Aprilia revised the airbox, intake system and numerous internal components to reduce friction and improve combustion and breathing, raising peak output to 201 hp at 13,000 rpm and 115 N·m at 10,500 rpm in period factory material. Electronic injection uses two injectors per cylinder, four 48 mm motorised throttle bodies, variable-height intake ducts and Ride-by-Wire. A six-speed gearbox, slipper/anti-judder wet clutch and 16/41 chain final drive complete the 201-hp narrow-V4 superbike powertrain.

The chassis remained highly adjustable but was developed further for the new generation. Aprilia used an adjustable aluminium dual-beam frame, twin 320 mm floating front discs, a 220 mm rear disc and Race ABS. The standard RR uses a fully adjustable 43 mm Sachs upside-down fork and Sachs rear shock, while the Race Pack and RSV4 RF receive Öhlins suspension and forged wheels. The RF therefore was not a separate engine family but the higher-specification chassis version of the same generation, aimed more directly at track-focused riders. Wheelbase is 1,435 mm and saddle height 847 mm, with 120/70 ZR17 front and up to 200/55 ZR17 rear tyre fitment.

Electronics were equally central to this phase of RSV4 development. The aPRC package integrates traction control, wheelie control, launch control and clutchless shifting, while the ABS system works with wheel-speed sensing and the inertial platform. Aprilia also introduced the V4-MP multimedia and telemetry concept around this generation, allowing riders to record performance data and interact with electronic settings through a smartphone. Piaggio's period 2015 RSV4 feature identifies the RF's Race Pack equipment and 201 hp output, while the company's MY2016 material continued the RR/RF pairing and the same basic engine and chassis concept.

The next major evolutionary step arrived for 2017. Aprilia retained the 201 hp and 115 N·m V4 figures but adapted the engine to Euro 4 and expanded the electronics with cornering ABS, a revised aPRC package, downshift-capable Quick Shift, pit limiter and cruise control. That update places the 2015-2016 RR/RF machines as the first phase of this new-generation platform before the later electronics and emissions revision. This listing is based on Service Station Manual 2Q000152, which explicitly contains MY2015 RR, MY2015 Race Pack/RF and MY2016 RR/RF procedures. Related documents are grouped in the RSV4 RR and RSV4 RF categories.

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