Hyosung GV650 Aquila Carbureted Service Manual (2005)


Original Hyosung Motors & Machinery Inc. factory Service Manual for the carbureted GV650 Aquila. The 223-page PDF covers general specifications, periodic maintenance, valve-clearance and compression checks, complete engine removal and overhaul, cylinder heads, pistons, crankshaft, clutch and five-speed transmission, drive-belt service, twin BDSR39 carburetors and fuel system, liquid-cooling system, ignition, charging and starter systems, electrical switches and battery, exterior parts, wheels, twin front and rear disc brakes, handlebars, front fork, steering, rear suspension and swingarm, troubleshooting, special tools, torque data, service limits, cable routing, wiring diagram and tappet-shim charts.
About the Manual
- Manual type
- Factory Service Manual
- Years covered*
- 2005
- Pages
- 223
- Language
- English
- Format
- Main sections
- 49
- Searchable PDF
- Yes
- Printable PDF
- Yes
- File size
- 7.6 MB
- Delivery
- Digital download
* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.
Hyosung Aquila GV650 GV650 Aquila - carbureted version Motorcycle Details
What’s Included in the Hyosung Aquila GV650 GV650 Aquila - carbureted version Service Manual?
- General Information and Information Labels
- General Precautions and Serial Number Location
- Fuel, Oil and Engine Coolant Recommendations
- Break-In Procedures and Cylinder Classification
- Exterior Illustration and Specifications
- Periodic Maintenance Schedule
- Lubrication Points
- Valve Clearance and Spark Plug
- Exhaust, Air Cleaner and Carburetor Adjustment
- Fuel Hose and Clutch
- Engine Oil and Oil Filter
- Drive Belt
- Brake System
- Steering, Front Fork and Rear Suspension
- Tires and Chassis Fasteners
- Engine Coolant and Radiator Hoses
- Compression Pressure and Oil Pressure
- Engine Removal and Reinstallation
- Complete Engine Disassembly
- Cylinder Heads, Pistons and Valve Train
- Clutch, Primary Drive and Oil Pump
- Crankshaft, Transmission and Gearshift System
- Engine Component Inspection and Service
- Engine Reassembly
- Fuel Tank and Fuel Cock
- Fuel Pump
- Twin BDSR39 Carburetors
- Cooling Circuit and Radiator
- Cooling Fan and Thermo-Switch
- Coolant Temperature Sensor
- Thermostat and Water Pump
- Electrical Component Locations
- Ignition System
- Charging System
- Starter and Side-Stand Interlock Systems
- Switches, Lamps and Battery
- Exterior Parts and Frame Covers
- Front Wheel and Twin Front Brakes
- Handlebars and Front Fork
- Steering
- Rear Wheel, Rear Brake and Drive Belt
- Rear Shock Absorbers and Swingarm
- Troubleshooting
- Special Tools
- Tightening Torque
- Service Data
- Wire and Cable Routing
- Wiring Diagram
- Tappet Shim Selection Charts
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About the Hyosung GV650
Hyosung introduced the GV650 in 2005 as a middleweight cruiser that deliberately broke with the low-output, air-cooled formula common in the class. The bike used the company's 647 cm³ liquid-cooled DOHC 90-degree V-twin, closely related to the engine family used in Hyosung's GT650 road and sport models. Australian model records list the GV650 Aquila as a 2005 release, while contemporary launch coverage described the machine as a “sports cruiser” rather than a traditional heavyweight custom. RedBook's 2005 GV650 Aquila record documents that launch-year positioning and basic specification.
The Aquila name was used in many export markets for the same platform, while North America also saw the Avitar name. The 2005 chassis was long and low, with a 1,665 mm wheelbase, 35-degree caster, 160 mm trail and 220 kg mass, but its hardware was more performance-oriented than its cruiser silhouette suggested. The factory specification combined 120/70-ZR18 and 180/55-ZR17 radial tires, twin front discs, a rear disc and 130 mm of front-fork travel. Motoplanete's 2005 overview described the GV650 as Hyosung's expansion of its 650 twin into the custom segment and emphasized how unusual its performance focus was for the class. Motoplanete's 2005 GV650 Aquila history provides that period context.
The first production specification used twin BDSR39 carburetors feeding the 647 cm³ V-twin, with a five-speed constant-mesh gearbox, wet multi-plate clutch and belt final drive. The result was a sport-oriented middleweight cruiser with a higher-revving character than many similarly styled motorcycles. The belt final drive reduced routine chain maintenance, while the shared 650 engine architecture gave the GV650 a technical link to Hyosung's GT650 family rather than to the company's smaller cruisers.
The platform subsequently evolved, with electronic fuel injection becoming the key technical break from this original carbureted generation. Later factory EFI service documentation treats the injection system as a distinct specification and refers technicians back to the earlier carburetor manual only for systems that remained unchanged. That makes the carbureted 2005 machine a clearly identifiable first-generation service configuration rather than a manual that should automatically be stretched across later EFI years.
This listing is therefore tied to the original carbureted factory source. Hyosung Motors & Machinery Inc. Service Manual No. 99000-51210 is explicitly marked “1st Ed. JUL. 2005” and documents the twin-carburetor, five-speed, belt-drive GV650/Aquila specification. Because the source itself does not state 2006-2009 applicability, catalog coverage is conservatively limited to 2005. Related factory publications are grouped in the Hyosung GV650 manual catalog.
Why Choose a Digital PDF Service Manual?
We supply service manuals as digital PDF downloads rather than printed books.
We do not offer printed manuals. Digital delivery has several practical advantages:
- Digital delivery avoids producing and shipping an additional printed copy.
- Keep your master copy clean and grease-free while you work on your motorcycle.
- Print only the specific page or pages you need for the job.
- Access the manual immediately after successful payment.
- Search the PDF to find terms, procedures and components quickly.
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