Hyosung GV650 Pro / GT650 FI Service Manual Supplement (2012)

Hyosung GV650 Pro / GT650 FI Service Manual Supplement (2012)
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Factory Hyosung / S&T Motors October 2012 D-spec electronic-injection service supplement (publication 99000HB9510), 136-page English searchable and printable PDF for the GV650 Pro Aquila cruiser and GT650, GT650P, GT650S and GT650R EI road/sport family. Covers variant specifications, ECU fault-code diagnosis via instrument display and FI warning light, injector and oxygen-sensor circuits, fuel tank and pump service, fuel pressure, throttle-body maintenance, ignition and charging circuits, starter/interlock system, 2013 GT650R side-cowling and front-fork service, servicing specifications and detailed wiring diagrams. Source specifies 647 cc liquid-cooled DOHC V-twin, GV650 five-speed belt drive and GT650-series six-speed chain drive. The manufacturer describes this as a supplement to separate carbureted-model workshop books, not a standalone complete engine and gearbox overhaul manual.

About the Manual

Manual type
Supplementary Manual
Years covered*
2012
Pages
136
Language
English
Format
PDF
Main sections
18
Searchable PDF
Yes
Printable PDF
Yes
File size
8.7 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Hyosung Comet / Aquila D-spec later-generation EFI platform (October 2012 edition) Motorcycle Details

Manufacturer
Hyosung
Series
Comet / Aquila
Models Covered
GT650 / GT650R / GT650S / GV650
Generation / variant
D-spec later-generation EFI platform (October 2012 edition)
Engine
Liquid-cooled DOHC 90-degree four-stroke V-twin, four valves per cylinder
Displacement
647 cc
Bore × Stroke
81.5 × 62.0 mm
Cooling System
Liquid cooled
Fuel System
D-spec ECU-controlled electronic fuel injection
Clutch
Wet multi-plate
Transmission
GV650 Pro: five-speed; GT650 / GT650P / GT650S / GT650R: six-speed constant mesh
Final Drive
GV650 Pro: poly-chain belt; GT650 variants: RK525XSO 108-link drive chain
Models specified on cover
GV650 Pro D-spec; GT650 EI / GT650P EI / GT650S EI / GT650R EI D-spec
Manual edition
S&T Motors 99000HB9510, first edition October 2012
Fuel pressure
220–245 kPa (32.0–35.6 psi), original page 82
Idle speed
1,400–1,600 rpm, original page 125
Engine oil quantity
3.0 L oil change; 3.2 L with filter; 3.4 L after overhaul
2013-specific coverage
GT650R EI D-spec fork reassembly and damping adjustments; limited chassis procedures
2013 GT650R fork oil
481 ± 2 cc per leg; oil level 100 mm (compressed, no spring)
Service supplement scope
References other manuals 99000-51210, 99000-94910 and 99000-94810; not included

What’s Included in the Hyosung Comet / Aquila D-spec later-generation EFI platform (October 2012 edition) Service Manual?

  1. General information, model photographs and D-spec specifications
  2. GV650 Pro and GT650 / GT650P / GT650S / GT650R EI engine, chassis and drivetrain specifications
  3. ECU, injector and sensor operation and component locations
  4. EI electrical safety, fault tracing and ECU self-diagnosis
  5. LCD dealer mode and FI-lamp blink fault-code procedures
  6. Diagnostic codes for oxygen sensors, intake pressure/temperature, coolant and throttle-position sensors
  7. Injector, fuel-pump relay, ignition and pick-up coil, speed sensor, ISC and voltage fault codes
  8. Fuel tank and pump removal and installation
  9. Fuel pressure, fuel-pump relay, mesh-filter and gauge checks
  10. Throttle-body removal, cleaning, inspection and installation
  11. Electrical component identification, ignition and charging systems
  12. Starter system and side-stand/ignition interlock
  13. 2013 GT650R side cowling and front-fork removal, rebuilding and adjustments
  14. Engine, injection and electrical troubleshooting charts
  15. Factory special tools, tightening torque and sensor test values
  16. Fuel pressure, idle speed and coolant specifications
  17. 2013 front-fork oil, spring and damping specifications
  18. Variant-specific factory wiring diagrams

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About the Hyosung Comet / Aquila

Hyosung began its modern middleweight expansion with the GT650 Comet, introduced internationally in 2004. Earlier Comet roadsters had been smaller motorcycles, but the 650 established a new technical platform around a liquid-cooled 647 cc, eight-valve, double-overhead-cam 90-degree V-twin. Its steel-framed naked-roadster layout, six-speed transmission and twin front discs made it an alternative to established middleweight street motorcycles. A contemporary 2004 industry report documents the launch, the original carbureted engine and Hyosung's ambition to reach a broader international market.

The Comet lineage expanded with GT650, GT650P, GT650S and GT650R variants, broadening the shared engine platform into naked, alternative roadster, semi-faired and fully faired configurations. The S and R models appeared during the mid-2000s, while the later P designation was used for an updated naked-roadster configuration. Despite their different cockpit, bodywork and ergonomic packages, the Comet family retained a six-speed gearbox and chain final drive. Design changes across successive versions included revised tail sections, cockpit instruments, brakes and sporting bodywork. The Hyosung owners' model chronology records the early S/R introductions and the 2009 GT revisions.

Hyosung also adapted its 647 cc V-twin architecture to the GV650 Aquila, a longer and lower power cruiser introduced during the middle of the decade. Its broad rear tyre, stretched wheelbase, lower seating position and forward-set controls placed it in a different segment from the Comet sport and street machines. Mechanically, the cruiser used a five-speed gearbox and belt final drive, in contrast to the Comet's six-speed chain system. In 2012 the GV650 Pro developed that cruiser branch with a redesigned rear end, revised two-into-one exhaust and updated trim while retaining the underlying engine concept. The Pro variant reached additional markets in 2013, as documented in a period launch report.

Electronic injection became an important step in the evolution of both families after their original carbureted years. The first EFI variants arrived in the late 2000s, introducing ECU-controlled fuel delivery and electronic sensor diagnostics. By the 2012 revision, D-spec models used an updated injection and electrical architecture, with revised fault-code and instrument-display behavior. The same period saw changes to the GT650R's bodywork and suspension. These developments created a later-generation fuel-injected V-twin platform whose service requirements differed materially from the earlier carbureted and first-generation EFI motorcycles, although the familiar 81.5 mm by 62.0 mm engine bore and stroke remained unchanged.

The Aquila Pro and D-spec Comet machines represent an evolutionary stage in Hyosung's 650 range rather than a completely new engine family. The motorcycles retained distinct cruiser and road-sport identities while adopting further fuel-system, electrical and chassis changes. The manufacturer's October 2012 publication includes a specific 2013-model GT650R front-fork section, illustrating the transition into the following model year. Related earlier editions are available in the Hyosung manual catalog. This edition concentrates on D-spec electronic-injection differences and selected 2013 chassis work; its model-family history should not be confused with a guarantee that every production-year variation is covered by the same technical procedures.

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