Kawasaki Vulcan 900 Custom VN900C Service Manual (2007–2015)

Kawasaki Vulcan 900 Custom VN900C Service Manual (2007–2015)
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Factory workshop manual for the Kawasaki Vulcan 900 Custom VN900C series. It covers the 2007 VN900C7 through 2015 VN900CF models listed in the manual, with specifications, scheduled maintenance, DFI diagnosis, engine and transmission service, belt final drive, chassis procedures, electrical testing and wiring diagrams.

About the Manual

Manual type
Factory Service Manual
Years covered*
2007–2015
Pages
617
Language
English
Format
PDF
Main sections
17
Searchable PDF
Yes
Printable PDF
Yes
File size
10.4 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Kawasaki Vulcan VN900 VN900C7–CF Motorcycle Details

Manufacturer
Kawasaki
Series
Vulcan
Models Covered
VN900
Generation / variant
VN900C7–CF
Engine
4-stroke, SOHC, V2-cylinder
Displacement
903 cm³ (55.1 cu in)
Bore × Stroke
88.0 × 74.2 mm (3.46 × 2.92 in)
Compression Ratio
9.5:1
Cooling System
Liquid-cooled
Fuel System
DFI (Digital Fuel Injection)
Clutch
Wet multi-disc
Transmission
5-speed constant mesh, return shift
Final Drive
Belt drive, 2.063 (66/32) reduction ratio
Seat height
685 mm (27.0 in)
Curb mass
278 kg (613 lb); 277 kg in some markets
Front tire
80/90-21 M/C 48H, tubeless
Rear tire
180/70-15 M/C 76H, tubeless
Front suspension
Telescopic fork, 150 mm travel
Rear suspension
Uni-Trak swingarm, 103 mm travel
Brakes
Single front disc; single rear disc
Battery
12 V, 10 Ah
Maximum horsepower
37 kW (50 PS) @ 5,700 rpm, market dependent
Maximum torque
78 N·m (58 ft·lb) @ 3,700 rpm, market dependent
Valve clearance
Intake 0.10–0.15 mm; exhaust 0.20–0.25 mm

What’s Included in the Kawasaki Vulcan VN900 VN900C7–CF Service Manual?

  1. General Information
  2. Periodic Maintenance
  3. Fuel System (DFI)
  4. Cooling System
  5. Engine Top End
  6. Clutch
  7. Engine Lubrication System
  8. Engine Removal/Installation
  9. Crankshaft/Transmission
  10. Wheels/Tires
  11. Final Drive
  12. Brakes
  13. Suspension
  14. Steering
  15. Frame
  16. Electrical System
  17. Appendix

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About the Kawasaki VN900

The Kawasaki Vulcan 900 Custom documented in this manual is the VN900 C-series cruiser platform, beginning with VN900C7 for 2007 and continuing through VN900CF for 2015 in this revision. The Custom configuration combines a long 1,645 mm wheelbase, 33-degree rake and low 685 mm seat height with a narrow 21-inch front wheel and wide 180/70-15 rear tire. Kawasaki's official 2007 Vulcan 900 Custom Owner Center page identifies the same first-year model as VN900C7F.

At its core is a 903 cc fuel-injected V-twin cruiser: a liquid-cooled, four-stroke SOHC two-cylinder engine with an 88.0 × 74.2 mm bore and stroke and 9.5:1 compression ratio. The manual specifies Kawasaki DFI, electric starting and transistorized battery-and-coil ignition. Power passes through a wet multi-disc clutch and five-speed constant-mesh return-shift transmission, then to the rear wheel through a belt final drive with a 2.063 reduction ratio. Factory specifications list a 20 L fuel tank and 3.7 L engine-oil capacity.

The chassis uses a tubular double-cradle frame, telescopic front fork with 150 mm of travel and Uni-Trak rear suspension with 103 mm of travel. Braking is by a single disc at each end. The manual distinguishes early VN900C7–C8 specifications from VN900C9–CF in areas such as mass and ignition timing, and its DFI documentation records model-specific sensor and wiring changes across the run. Later electrical sections also include wiring diagrams specifically labeled for VN900C9 and subsequent models, showing that this is an updated factory publication rather than a single-year manual reused without revision.

The uploaded PDF is service-manual part number 99924-1373-09. Its Model Application table explicitly covers 2007 VN900C7, 2008 C8, 2009 C9, 2010 CA, 2011 CB, 2012 CC, 2013 CD, 2014 CE and 2015 CF. It does not list 2006 or any model after 2015, so the previous broader year tags are intentionally removed. For other Vulcan documentation, browse the Kawasaki Vulcan VN900 manual category.

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