Buell Lightning XB9SX / XB12S / XB12Scg / XB12Ss Service Manual (2007)

Buell Lightning XB9SX / XB12S / XB12Scg / XB12Ss Service Manual (2007)
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Original Buell factory service manual for the 2007 Lightning XB9SX CityX, XB12S, XB12Scg and XB12Ss Lightning Long. The 661-page searchable PDF covers maintenance, chassis and suspension, complete 984 cc and 1,203 cc V-twin engine service, Dynamic Digital Fuel Injection and diagnostics, starter system, clutch and primary drive, five-speed transmission, belt final drive, electrical systems and appendices for tools, wiring, metric conversions, hose/wire routing and the Japan-market active intake system. The late-release 2007 XB12STT Super TT is not identified in this 99490-07Y publication and is not represented as covered.

About the Manual

Manual type
Factory Service Manual
Years covered*
2007
Pages
661
Language
English
Format
PDF
Main sections
12
Searchable PDF
Yes
Printable PDF
Yes
File size
15.6 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Buell Lightning 2007 XB Lightning; XB9SX CityX, XB12S, XB12Scg and XB12Ss Long; factory part 99490-07Y Motorcycle Details

Manufacturer
Buell
Series
Lightning
Models Covered
XB12S / XB9S
Generation / variant
2007 XB Lightning; XB9SX CityX, XB12S, XB12Scg and XB12Ss Long; factory part 99490-07Y
Engine
Air-cooled 4-stroke 45° V-twin, OHV, two valves per cylinder; ECM-controlled cooling fan
Displacement
984 cm³ (XB9SX); 1,203 cm³ (XB12S / XB12Scg / XB12Ss)
Bore × Stroke
88.9 × 79.38 mm (XB9SX); 88.9 × 96.82 mm (XB12 models)
Compression Ratio
10.0:1
Cooling System
Air/oil cooled with ECM-controlled electric cooling fan
Fuel System
Buell Dynamic Digital Fuel Injection (DDFI); 45 mm downdraft intake XB9, 49 mm downdraft intake XB12; 49-51 psi fuel pressure
Clutch
Wet multi-disc clutch
Transmission
5-speed constant-mesh
Final Drive
Aramid-reinforced belt drive; 27-tooth transmission / 65-tooth rear sprocket (2.407:1); 128-tooth belt XB9SX/XB12S/XB12Scg, 135-tooth belt XB12Ss
Frame
Aluminum XB frame with fuel carried in the frame
Oil reservoir
Dry-sump system with engine oil carried in the swingarm
Primary drive
Chain; 34/57 teeth XB9, 38/57 teeth XB12
Wheelbase
1,320 mm XB9SX/XB12S/XB12Scg; 1,372 mm XB12Ss
Seat height
798 mm XB9SX; 765 mm XB12S; 726 mm XB12Scg; 775 mm XB12Ss
Wet weight
205 kg XB9SX; 210 kg XB12S/XB12Scg; 211 kg XB12Ss
Front tyre
120/70 ZR17; Pirelli Scorpion Sync on XB9SX, Pirelli Diablo T on XB12 models
Rear tyre
180/55 ZR17; Pirelli Scorpion Sync on XB9SX, Pirelli Diablo T on XB12 models
Ignition
Sequential non-waste-spark electronic ignition; 1,050-1,150 rpm normal idle
2007 models documented
XB9SX CityX, XB12S, XB12Scg and XB12Ss Lightning Long
Not covered by this publication
XB12STT Lightning Super TT

What’s Included in the Buell Lightning 2007 XB Lightning; XB9SX CityX, XB12S, XB12Scg and XB12Ss Long; factory part 99490-07Y Service Manual?

  1. Section 1: Maintenance
  2. Section 2: Chassis
  3. Section 3: Engine
  4. Section 4: Fuel System
  5. Section 5: Starter
  6. Section 6: Drive/Transmission
  7. Section 7: Electrical
  8. Appendix A: Tools
  9. Appendix B: Wiring
  10. Appendix C: Metric Conversions
  11. Appendix D: Hose and Wire Routing
  12. Appendix E: Active Intake System (Japan Only)

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About the Buell XB12S and XB9S

Buell used the Lightning name well before the XB generation, beginning with the original S1 Lightning in the mid-1990s. The XB-era streetfighter arrived for the 2003 model year as the XB9S, using the same compact architecture introduced on the XB9R Firebolt but with an upright handlebar, lower footpegs and stripped-back bodywork. The platform embodied Erik Buell’s mass-centralization ideas: fuel was carried in the aluminum frame, engine oil in the swingarm and the front brake used Buell’s large perimeter-mounted rotor. Cycle World’s 2002 XB9S introduction documents the model’s launch and its relationship to the Firebolt.

For 2004 the XB12S expanded the Lightning concept with Buell’s 1,203 cc V-twin. The larger engine retained the short-wheelbase XB chassis but delivered substantially more torque, giving the Lightning a stronger road-focused character without abandoning the compact dimensions that defined the range. Both the 984 cc and 1,203 cc versions used air-cooled 45-degree V-twins, Dynamic Digital Fuel Injection, five-speed transmissions and belt final drive, making the Lightning family a distinctive alternative to conventional multi-cylinder naked sport motorcycles.

Buell then broadened the family around different riding positions and chassis proportions. The XB9SX CityX arrived for 2005 as a more urban, supermoto-influenced version of the 984 cc Lightning, adding a taller seat, crossbar handlebar, handguards, headlight grille and Pirelli Scorpion Sync tyres. The XB12Scg lowered the 1,203 cc platform for riders wanting reduced seat height, while the XB12Ss Lightning Long stretched the wheelbase and increased fuel capacity to improve room and everyday versatility. Cycle World described the Long as a new 2006 derivative intended to give taller riders and passengers more space while preserving the Lightning identity.

By 2007 the Lightning range covered several distinct interpretations of the same fuel-in-frame V-twin streetfighter. Harley-Davidson’s official Buell VIN documentation identifies the XB9SX CityX, XB12S, XB12Scg, XB12Ss Long and the late XB12STT Super TT as 2007 Lightning variants. The CityX remained the 984 cc model, while the S, Scg and Ss used the 1,203 cc engine; the Ss also received a longer 1,372 mm wheelbase and a larger 16.7-litre fuel capacity compared with the 1,320 mm / 14.5-litre layout of the other models. See Harley-Davidson’s official 2007 Buell Lightning model/VIN catalog.

This 661-page factory publication, part 99490-07Y, specifically documents the 2007 XB9SX, XB12S, XB12Scg and XB12Ss. Although the XB12STT was also sold during 2007, it is absent from this publication’s internal model table and service procedures and is therefore not represented as covered here. Related publications are grouped in the Buell Lightning service manual catalog.

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