Complete PDF version of the Service Manual for the Kawasaki KLR650. A MUST for every KLR650 owner.
Download: Immediately after payment!
OEM Original factory workshop manual.
Models covered by this manual: 2008 to 2018
Number of pages: 462 pages
Table of contents:
This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.
We do not offer printed manuals, for the following reasons:
- it is more eco-friendly to use a digital version
- your manual never gets dirty or greasy
- you can always choose to print the specific page(s) you need to work on your bike
- you receive your manual immediately after payment
- it is searchable
The Kawasaki KLR650 is a 651 cc (39.7 cu in) dual-sport motorbike designed for both on- and off-road use. It was a long-running model in Kawasaki‘s portfolio, having debuted in 1987 to replace the 564 cc (34.4 cu in) 1984–1986 Kawasaki KLR600 and lasting almost unaltered until the 2007 edition. The 2008 model was the KLR650’s first substantial change since its beginnings. The engine was a 651 cc four-stroke, DOHC, dual-counterbalanced, single-cylinder, water-cooled four-stroke. The KLR had a second big redesign in 2022, which included additional features like as fuel injection and ABS.
The KLR is popular as a low-cost adventure/tour bike. The inclusion of baggage and customized adaptations (GPS, heated handgrips, wider windscreens) make it more practical for extended journeys. Bikes have been used for long-distance and transcontinental journeys, as well as entire globe circumnavigation rides, such as those undertaken by Dr. Gregory Frazier in 2001 and 2002.
Generation 2 (2008-2018)
- KLR650-E: The KLR650 had its second significant revision in 2008. Enhanced 41 mm (1.6 in) forks, a new D-section swingarm, dual beam headlamp, twin-piston front and rear brake calipers, upgraded cooling system, 4 mm spokes, cowling and fairing redesign, and many reworked parts are among the modifications.