Yamaha XT660Z Tenere Service Manual (2008)

Yamaha XT660Z Tenere Service Manual (2008)
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Original Yamaha factory service manual for the 2008 XT660Z Tenere. This 399-page PDF covers general information, specifications, periodic checks and adjustments, chassis, engine overhaul, cooling, electronic fuel injection, electrical systems, troubleshooting and the factory wiring diagram.

About the Manual

Manual type
Factory Service Manual
Years covered*
2008
Pages
399
Language
English
Format
PDF
Main sections
9
Searchable PDF
Yes
Printable PDF
Yes
File size
17.5 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Yamaha Tenere XT660Z XT660Z; model code 11D1 (EUR); publication 11D-F8197-E0 Motorcycle Details

Manufacturer
Yamaha
Series
Tenere
Models Covered
XT660Z
Generation / variant
XT660Z; model code 11D1 (EUR); publication 11D-F8197-E0
Engine
Liquid-cooled, 4-stroke, SOHC, forward-inclined single-cylinder
Displacement
660 cm³
Bore × Stroke
100.0 × 84.0 mm
Compression Ratio
10.0:1
Cooling System
Liquid-cooled
Fuel System
Electronic fuel injection; Mikuni 44EHS-8/5B throttle body
Clutch
Wet, multiple-disc clutch; cable operated
Transmission
Constant-mesh 5-speed
Final Drive
Chain drive; 45/15 (3.000) secondary reduction
Model code
11D1 (EUR)
Frame
Diamond
Front brakes
Dual 298 × 4.5 mm disc brakes
Rear brake
Single 245 × 5.0 mm disc brake
Weight with oil and fuel
208.5 kg (459 lb)

What’s Included in the Yamaha Tenere XT660Z XT660Z; model code 11D1 (EUR); publication 11D-F8197-E0 Service Manual?

  1. General Information
  2. Specifications
  3. Periodic Checks and Adjustments
  4. Chassis
  5. Engine
  6. Cooling System
  7. Fuel Injection System
  8. Electrical System
  9. Troubleshooting

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About the Yamaha XT660Z

Yamaha introduced the XT660Z Ténéré for the 2008 European model year, reviving one of the company's best-known adventure names in a modern fuel-injected single-cylinder platform. Yamaha showed the new model publicly in 2007 and described it as a machine that inherited the Ténéré name and Dakar-inspired adventure character while adding the comfort and range needed for long-distance travel. The factory specifically identified the XT660R as the mechanical starting point, then added a larger fuel tank and adventure-focused equipment to create a more travel-oriented motorcycle. Yamaha's official XT660Z Ténéré presentation documents the model's launch concept and core specification.

The engine is a 660 cm³ liquid-cooled, four-stroke SOHC single with a 100.0 × 84.0 mm bore and stroke and a 10.0:1 compression ratio. Electronic fuel injection replaced the carburetion associated with earlier generations of large Yamaha singles, using a Mikuni throttle body and ECU-controlled injector. The engine also retains dry-sump lubrication, a balancer, five-speed constant-mesh gearbox, wet multi-plate clutch and chain final drive. This combination gives the XT660Z the simple, tractable character expected of a single-cylinder adventure motorcycle while adding modern fuel control, emissions equipment and electronic diagnostics.

The chassis was designed around mixed road and off-road use. A diamond-type frame carries 21-inch front and 17-inch rear spoked wheels, with 210 mm of front suspension travel and 200 mm at the rear. Ground clearance is 260 mm and the seat height is 896 mm, giving the motorcycle the tall stance associated with long-travel adventure machines. Braking uses twin 298 mm front discs and a 245 mm rear disc. The factory manual lists a 23.0-liter fuel capacity and 208.5 kg weight with oil and fuel, emphasizing the long-distance range and durability that distinguished the Ténéré from the road-biased XT660 variants.

The XT660Z also continued a much older Yamaha lineage. The original XT600Z Ténéré appeared in 1983 as a production motorcycle strongly influenced by Yamaha's Paris-Dakar experience, and the Ténéré name became closely associated with large-capacity fuel tanks, long-distance off-road travel and big single-cylinder engines. Yamaha later described the XT660Z as a continuation of that tradition after the XT series evolved through changes including multi-valve cylinder heads and fuel injection. For related documentation, browse the Yamaha Tenere service manual category.

This listing is based on Yamaha factory publication 11D-F8197-E0, first edition May 2008. The manual explicitly identifies the XT660Z 2008 and model code 11D1 (EUR), and its final wiring diagram is labeled XT660Z 2008. It covers maintenance, chassis, engine, cooling, fuel injection, electrical diagnosis and troubleshooting. No later-year supplement sections are included, so the verified service-manual applicability is 2008 only rather than the legacy 2008-2015 range.

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