Aprilia Scarabeo 50 I.E. / 50 4T / 100 4T Service Manual (2003)

Aprilia Scarabeo 50 I.E. / 50 4T / 100 4T Service Manual (2003)
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Factory workshop publication 8140696 UK for the 2003 Aprilia Scarabeo 50 I.E., Scarabeo 50 4T and Scarabeo 100 4T. The 110-page searchable English PDF covers technical specifications, scheduled maintenance, bodywork, fuel-tank and fuel-system service, Scarabeo 50 I.E. injection diagnosis, 50/100 4T carburettor-related service, lighting and instruments, brakes, transmission, wheels and tyres, steering and suspension, engine removal, battery service and model-specific electrical diagnosis and wiring diagrams. Detailed internal engine rebuilding is explicitly referred to separate Aprilia engine service publications.

About the Manual

Manual type
Factory Service Manual
Years covered*
2003
Pages
110
Language
English
Format
PDF
Main sections
12
Searchable PDF
Yes
Printable PDF
Yes
File size
4.0 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Aprilia Workshop publication 8140696 UK; Release 00 2003-02 Motorcycle Details

Manufacturer
Aprilia
Models Covered
Scarabeo 100 / Scarabeo 50
Generation / variant
Workshop publication 8140696 UK; Release 00 2003-02
Engine
Scarabeo 50 I.E.: horizontal single-cylinder 2-stroke; Scarabeo 50 4T / 100 4T: horizontal single-cylinder 4-stroke 2-valve
Displacement
50 I.E.: 49.38 cm³; 50 4T: 49.9 cm³; 100 4T: 96.21 cm³
Bore × Stroke
50 I.E.: 41 × 37.4 mm; 50 4T: 39 × 41.8 mm; 100 4T: 50 × 49 mm
Compression Ratio
50 I.E.: 10.5:1; 50 4T: 11.5-12:1; 100 4T: 10.5:1
Cooling System
Forced-air cooling
Fuel System
50 I.E.: electronic injection with Bing Ø18 mm throttle body; 50 4T: Keihin CVK 17 carburettor; 100 4T: Keihin CVK 20 or Dell'Orto PHVD 22 carburettor
Clutch
Automatic centrifugal clutch
Transmission
Automatic continuously variable transmission (CVT)
Final Drive
V-belt primary drive with secondary gear reduction
Seat height
780 mm, all variants
Wheelbase
50 I.E. 1,250 mm; 50 4T / 100 4T 1,256 mm
Ready-for-road weight
50 I.E. 92 kg; 50 4T / 100 4T 100 kg
Front suspension
Hydraulic telescopic fork; 80 mm travel
Rear suspension
Hydraulic single shock; 80 mm travel
Front brake
220 mm hydraulic disc
Rear brake
50 I.E. / 50 4T: 190 mm hydraulic disc; 100 4T: 140 mm drum
Wheels
16-inch alloy wheels
50 I.E. mixer oil
1.5 L including 0.6 L reserve
4T engine oil
850 cm³
Transmission oil
50 I.E. 120 cm³; 50 4T / 100 4T 100 cm³

What’s Included in the Aprilia Workshop publication 8140696 UK; Release 00 2003-02 Service Manual?

  1. Technical Data
  2. Regular Service Intervals
  3. Fairings
  4. Fuel Tank and Fuel System
  5. Lighting and Instruments
  6. Brakes
  7. Transmission
  8. Wheels / Tires
  9. Steering and Suspension
  10. Engine Removal
  11. Battery
  12. Electrical System

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About the Aprilia Scarabeo 100 and Scarabeo 50

Aprilia created the modern Scarabeo in 1993 around a deliberately different urban-scooter idea: large-diameter wheels, an upright riding position, low running costs and styling that mixed contemporary engineering with retro cues. The company's official Scarabeo history traces the project back to the early-1990s “City Bike” study and records the production debut at the Milan show in September 1993. The concept quickly became one of Aprilia's defining scooter lines and established a long-running high-wheel format aimed at everyday urban mobility.

A major technical expansion arrived in 2000. Aprilia records that the Scarabeo family gained new four-stroke engines, 100 and 200 cc versions, the low-emissions DiTech direct-injection system and a 50 cc four-stroke. This broadened the range beyond the earlier carbureted two-stroke formula and created the engineering context for the early-2000s Scarabeo 50 family. By 2003 buyers could find the same basic small-body concept with a 49.38 cm³ injected two-stroke or a 49.9 cm³ four-stroke, allowing Aprilia to serve different licensing, emissions and operating-cost priorities without abandoning the familiar high-wheel layout.

The Scarabeo 100 extended the same idea with a 96.21 cm³ four-stroke single while remaining physically close to the 50 cc versions. Across the 2003 variants the factory data shows a 780 mm seat height, 16-inch wheels, telescopic front suspension, a hydraulic rear shock and a 220 mm front disc. The 50 I.E. is listed at 92 kg ready for the road, while the 50 4T and 100 4T are listed at 100 kg. All three use a centrifugal clutch and automatic continuously variable transmission, preserving the easy step-through usability central to the high-wheel urban scooter platform.

The powertrains nevertheless give each version a distinct character. The 50 I.E. uses electronic injection with an 18 mm Bing throttle body, separate two-stroke oiling and a 10.5:1 compression ratio. The 50 4T uses a Keihin CVK 17 carburettor, while the 100 4T uses either a Keihin CVK 20 or Dell'Orto PHVD 22 depending on specification. Aprilia continued to develop the small-body Scarabeo family long after this period. Its 2014 range renewal still paired 50 cc two- and four-stroke versions with a 100 cc four-stroke, but with revised styling, equipment and later-generation engine specifications rather than simple carry-over of the 2003 machines.

This listing is based on factory publication 8140696 UK, Release 00 2003-02, first edition February 2003. It covers the Scarabeo 50 I.E., 50 4T and 100 4T chassis, scheduled maintenance, fuel systems, brakes, CVT-related service, wheels, steering, suspension, engine removal and electrical diagnosis; detailed internal engine repair is referred to separate engine publications. Because the source provides no multi-year application table extending through 2014, catalog coverage remains verified for 2003 only. Related documents are grouped in the Scarabeo 50 category and Scarabeo 100 category.

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