BMW R850C / R1200C Service Manual (1999)

BMW R850C / R1200C Service Manual (1999)
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BMW factory Repair Manual for the R 850 C and R 1200 C, order number 01 50 7 654 051, printed in Germany 3/99. The complete 288-page searchable English publication covers scheduled maintenance and pre-delivery checks, full internal Boxer-engine disassembly and rebuilding, cylinder heads and valves, valve guides and seats, pistons and cylinders, crankshaft and connecting rods, lubrication system, engine electrics, Motronic MA 2.4 fuel preparation and control, fuel tank and lines, exhaust, hydraulic dry clutch, complete five-speed gearbox disassembly and shimming, Telelever front suspension, steering, Monolever shaft rear drive, brakes and ABS, wheels and tyres, frame, equipment, seat, general electrical equipment, instruments and lighting.

About the Manual

Manual type
Factory Service Manual
Years covered*
1999
Pages
288
Language
English
Format
PDF
Main sections
19
Searchable PDF
Yes
Printable PDF
Yes
File size
22.1 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

BMW BMW Repair Manual; Order No. 01 50 7 654 051; Printed in Germany 3/99 Motorcycle Details

Manufacturer
BMW
Models Covered
R1200C / R850C
Generation / variant
BMW Repair Manual; Order No. 01 50 7 654 051; Printed in Germany 3/99
Engine
Longitudinal air/oil-cooled 4-stroke Boxer twin, 4 valves per cylinder, two high-mounted camshafts
Displacement
R850C: 848 cm³; R1200C: 1170 cm³
Bore × Stroke
R850C: 87.5 × 70.5 mm; R1200C: 101 × 73 mm
Compression Ratio
R850C: 10.3:1; R1200C: 10.0:1
Cooling System
Air-cooled with oil-cooled exhaust-port areas
Fuel System
Bosch Motronic MA 2.4 electronic fuel injection; 35 mm throttle bodies; 3 ± 0.2 bar fuel pressure
Clutch
Hydraulically operated single dry-plate clutch, 165 mm
Transmission
5-speed manual with claw-action shift and integral reaction damper
Final Drive
Shaft drive with Monolever; R850C 2.75:1 (33/12), R1200C 2.54:1 (33/13)
R850C maximum output
37 kW (50 hp) at 5,250 rpm; 71 N·m at 4,750 rpm
R1200C maximum output
45 kW (61 hp) at 5,000 rpm; 98 N·m at 3,000 rpm
Front suspension
BMW Telelever with external suspension strut; 144 mm travel
Rear suspension
Monolever with coil spring/gas shock and seven preload settings; 100 mm travel
Front brakes
Twin 305 mm discs with fixed calipers; ABS where fitted
Rear brake
285 mm disc; ABS where fitted
Valve clearance
Intake 0.15 mm; exhaust 0.30 mm, engine cold
Alternator
700 W / 14 V

What’s Included in the BMW BMW Repair Manual; Order No. 01 50 7 654 051; Printed in Germany 3/99 Service Manual?

  1. Maintenance and General Instructions
  2. Engine
  3. Engine Electrics
  4. Fuel Preparation and Control
  5. Fuel Tank and Lines
  6. Exhaust System
  7. Clutch
  8. Gearbox
  9. Front Fork / Telelever
  10. Steering
  11. Rear Wheel Drive / Monolever
  12. Brakes and ABS
  13. Wheels and Tyres
  14. Frame
  15. Equipment
  16. Seat
  17. General Electrical Equipment
  18. Instruments
  19. Lights

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About the BMW R1200C and R850C

BMW entered the modern cruiser market with the R1200C, announced in 1997 and launched that autumn as the company's first purpose-built cruiser. BMW's official retrospective explains that the project deliberately avoided copying established American V-twin formulas. Instead, BMW built the motorcycle around its own flat-twin identity, a bespoke frame, visibly engineered Telelever front suspension and a lengthened Monolever shaft-drive rear end. The result was a cruiser with unmistakably BMW mechanical architecture, low-slung proportions and a strong emphasis on exposed functional design.

The smaller R850C joined the family in spring 1999. BMW's cruiser-range history records that timing and also shows how quickly the line diversified: the original 1200 became the Classic, Avantgarde versions followed in autumn 1999, and later Phoenix, Montana, Independent, CL and Montauk variants broadened the same basic idea. The 850 provided a lower-capacity entry into the family while retaining the long-wheelbase chassis, Boxer character and distinctive styling vocabulary of the larger machine.

The two models share the same longitudinal four-valve flat-twin layout but use different capacities and tuning. The 848 cm³ version has an 87.5 × 70.5 mm bore and stroke, 10.3:1 compression, 37 kW (50 hp) at 5,250 rpm and 71 N·m at 4,750 rpm. The 1,170 cm³ version uses 101 × 73 mm dimensions, 10.0:1 compression, 45 kW (61 hp) at 5,000 rpm and 98 N·m at 3,000 rpm. Both employ Motronic MA 2.4 electronic fuel injection, a hydraulically operated single dry-plate clutch and a five-speed gearbox. Final-drive gearing differs, with 2.75:1 on the 850 and 2.54:1 on the 1200, reflecting their different torque characteristics.

The chassis is a defining part of this air/oil-cooled Boxer cruiser platform. BMW used Telelever front suspension with 144 mm of travel and a reinforced single-sided Monolever rear system with enclosed shaft drive. The unusual combination allowed a long, low cruiser stance without abandoning BMW's established engineering solutions. The family continued to evolve technically as well as stylistically. For model year 2004 BMW introduced twin-spark ignition, revised five-speed gearboxes and upgraded braking across the 1200 cruiser range. At INTERMOT 2004 BMW stated that the R 1200 C/CL family was entering its final model year and would have no direct successor in the next generation; BMW would not return to the cruiser segment until the later R 18 era.

This listing is based specifically on BMW Repair Manual order number 01 50 7 654 051, printed in Germany 3/99, with an included maintenance schedule dated 06/99. It covers both models and contains scheduled maintenance, complete internal engine rebuilding, Motronic fuel injection, clutch, full five-speed gearbox overhaul and shimming, Telelever suspension, shaft rear drive, brakes/ABS, frame and electrical systems. Because the publication provides no model-year applicability table proving compatibility with later revisions, catalog coverage is conservatively limited to 1999. Related documents are grouped in the BMW R850C category and BMW R1200C category.

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