Ducati Monster 400/620 i.e. Service Manual Update (2006)

Ducati Monster 400/620 i.e. Service Manual Update (2006)
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Ducati factory workshop-manual update for the 2006 Monster 400 i.e., Monster 620 i.e. and 620 Dark. The 546-page bilingual PDF contains the M.Y. 2006 revised material together with retained M.Y. 2004 pages for unchanged procedures. Coverage includes model identification, technical specifications, routine maintenance and DDS diagnostics, bodywork and controls, wheels/suspension/brakes, frame service, fuel and exhaust systems, Marelli injection and ignition, complete engine procedures, wet and APTC clutch service, gearbox and crankcases, electrical systems, immobilizer and wiring-harness routing.

About the Manual

Manual type
Supplementary Manual
Years covered*
2006
Pages
546
Language
Italian / English
Format
PDF
Main sections
12
Searchable PDF
Yes
Printable PDF
Yes
File size
23.1 MB
Delivery
Digital download

* Indicative only. Please do your own research and confirm compatibility with your exact motorcycle and model year before purchasing.

Ducati Monster M.Y. 2006 update to M.Y. 2004 workshop manual; edition 00 Motorcycle Details

Manufacturer
Ducati
Series
Monster
Models Covered
400 / 620
Generation / variant
M.Y. 2006 update to M.Y. 2004 workshop manual; edition 00
Engine
Air-cooled, four-stroke 90-degree L-twin; SOHC desmodromic timing, 2 valves per cylinder
Displacement
398 cm³ (400); 618 cm³ (620 / 620 Dark)
Bore × Stroke
70.5 × 51 mm (400); 80 × 61.5 mm (620 / 620 Dark)
Compression Ratio
10.0 ± 0.5:1 (400); 10.5 ± 0.5:1 (620 / 620 Dark)
Cooling System
Air-cooled; forced-pressure lubrication with oil cooler
Fuel System
Electronic fuel injection; 45 mm throttle body; one injector per cylinder; Marelli 5AM2 control unit; 95-98 RON unleaded fuel
Clutch
Hydraulically controlled multi-plate wet clutch; APTC wet servo/slipper clutch on 620 and 620 Dark
Transmission
6-speed constant-mesh manual
Final Drive
Chain final drive; 14/48 sprockets on 400 and 15/48 on 620/620 Dark; D.I.D. 520 VL4 chain, 106 links
Power
32 kW (43 hp) at 11,000 rpm (400); 44.3 kW (60 hp) at 9,500 rpm (620 / 620 Dark)
Torque
31.5 Nm at 8,750 rpm (400); 53 Nm at 6,750 rpm (620 / 620 Dark)
Suspension
43 mm non-adjustable upside-down fork, 130 mm travel; adjustable-rebound/preload rear monoshock, 148 mm wheel travel

What’s Included in the Ducati Monster M.Y. 2006 update to M.Y. 2004 workshop manual; edition 00 Service Manual?

  1. Description
  2. Model-Specific Information
  3. Technical Specification
  4. Use and Maintenance
  5. Fairing
  6. Controls - Devices
  7. Wheels - Suspensions - Brakes
  8. Frame
  9. Fuel System - Exhaust System
  10. Injection - Ignition System
  11. Engine
  12. Electric System

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About the Ducati 400 and 620

Ducati created the Monster around a deliberately simple idea: expose the mechanical parts that normally sat behind bodywork and combine them with a sporting chassis. The first Monster was shown at Cologne in 1992 and entered production in 1993. Ducati’s official Monster heritage history describes the original formula as a motorcycle stripped to the essentials, with the engine and trellis frame becoming part of the visual design. That combination established the Monster as one of the defining European naked motorcycles of the 1990s.

The family soon expanded downward in capacity. Ducati added a 600-class Monster in the mid-1990s, then progressively modernized the range with updated chassis parts and electronic fuel injection. Ducati’s Monster chronology identifies 2002 as the year the smaller models gained electronic injection and the entry-level engine grew to 620 cc. A contemporary Cycle World preview described the new 620 i.e. as the replacement for the 600, using a longer 61.5 mm stroke to reach 618 cm³ together with fuel injection, larger valves and stronger braking hardware.

By the 2006 model year, the smaller Monster range still included both the 400 and 620. The 400 used a 398 cm³, 70.5 × 51 mm air-cooled two-valve L-twin, while the 620 used an 80 × 61.5 mm 618 cm³ version. Both retained the steel trellis frame, exposed air-cooled engine, upright tubular handlebar and compact proportions that defined the air-cooled Desmodue naked platform. The 620 and 620 Dark also used Ducati’s APTC wet clutch, designed to reduce lever effort and provide an anti-hop effect during aggressive downshifts.

The 2006 models sat near the end of this particular first-generation Monster branch. Elsewhere in the range Ducati had already begun moving toward the S2R and S4R families, with more aggressive styling and higher-performance engines, while the basic small-capacity Monster still preserved the original road-focused formula. Ducati’s chronology records that the Monster 695 arrived for 2007 and replaced the entry-level 620, marking the next step in the smaller Monster line before the substantially redesigned 696 appeared later.

This listing corresponds specifically to the factory Monster 400-620 M.Y. 2006 update, edition 00. Ducati states within the document that it updates the M.Y. 2004 workshop manual, and the compiled PDF contains the 2006 revised sections together with retained earlier pages for unchanged procedures. Verified applicability for this file is therefore 2006. Related publications are available in the Ducati Monster service manual catalog.

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