Kawasaki Ninja ZX7R

Kawasaki Ninja ZX7R-ZX7RR Repair Manual (1996-2003)

Complete PDF version of the Service Manual for the Kawasaki Ninja ZX7R/ZX7RR. A MUST for every Ninja ZX7R/RR owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 1996 to 2003

Number of pages: 364 pages

Table of contents:

Kawasaki Ninja ZX7R

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Ninja ZX7R

The Kawasaki Ninja ZX-7R was a motorbike of Kawasaki‘s Ninja sport bike series that was produced from 1989 to 2003. Throughout its manufacture, it remained virtually unaltered. Inverted forks were first employed by Kawasaki in 1991, followed by single tube ram air then, in 1996, twin tube ram air, Tokico six piston brakes, and fully adjustable suspension. From 1989 through 1995, Kawasaki marketed the ZXR-750 and ZXR-750R in the United States as the ZX-7 and ZX-7R, respectively. Starting in 1996, Kawasaki discontinued the ZXR moniker globally, and the old ZXR-750 was renamed ZX-7R, while the limited edition homologation special ZX-750R/ZX-7R, which debuted in 1991, was renamed ZX-7RR.

The ZX-7R is powered by a 749cc inline four-cylinder, four-stroke engine.

The ZX-7R’s frame is a lightweight aluminum twin-spar component that was created utilizing computer-aided design to maximize strength. Steel was used to build the rear subframe, which is strong enough to support a pillion passenger.

The swingarm was made using roughly the same manufacturing processes to create a hollow cast and pressed aluminum alloy hybrid swingarm, while the Uni-Trak rear suspension system is made mostly of lightweight alloy and aluminum. Under compression, the Uni-Trak system was meant to deliver progressively firmer damping and spring rate. The rear suspension unit has complete damping, preload, and compression adjustment.

The ZX-7R’s front suspension consists of a fully adjustable 8-way compression and 12-way rebound 43 mm inverted cartridge fork.

The front brakes are 320 mm semi-floating discs with six-piston Tokico calipers. The rear brakes are equipped with a 230 mm disc and a twin-piston opposed caliper.

The ZX-7RR varies from the road variant in that it has an adjustable head-stock angle, a swing arm pivot, and more adjustability. Front suspension with 28-way compression and 13-way rebound, and rear suspension with 14-way rebound, ten more than the R model, a solo cowl with a separate aluminum chassis, and 41 mm flat-slide carburetors vs 38mm on the standard R model. It also comes standard with a tight ratio gearbox, a larger crankshaft flywheel, and Nissin front brake calipers.

Cycle World reported a time of 10.82 seconds from 0 to 14 mi (0.00 to 0.40 km) at 129.68 mph (208.70 km/h).

Source: Wikipedia

Kawasaki Ninja ZX9R

Kawasaki Ninja ZX9R (1st gen.) Repair Manual (1994-97)

Complete PDF version of the Service Manual for the Kawasaki Ninja ZX9R-B1-B4. A MUST for every Ninja ZX9R owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 1994 to 1997

Number of pages: 322 pages

Table of contents:

Kawasaki Ninja ZX9R

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Ninja ZX9R

In reaction to Honda’s release of the CBR900RR Fireblade for the 1992 model year, Kawasaki created the Ninja ZX-9R model. Large-capacity Japanese sporting bikes had been polarized before to the introduction of the Fireblade. On one side, there were the 750cc sport bikes, which were influenced by Endurance racing and the World Superbike Championship. On the other hand, the “big-bore” 1,000 cc-plus sports-tourers had evolved naturally from the performance bikes of the previous 20 years.

In a nutshell, the 750s had the handling, while the big-bores had the power. Kawasaki dominated in both categories. The ZXR750 offered the technology and performance of ultra-expensive racing-homologation models from Honda and Yamaha for half the price, and it outperformed the similarly priced GSX-R750 of the time, which still featured a perimeter frame and an oil-cooled engine, while the ZZ-R1100 was the fastest production motorcycle on the planet.

The Fireblade was built around a 900cc engine and a 750cc sport bike frame. It blended big-bore power with sport bike maneuverability, but more importantly, it was the first to pay close attention to weight-saving design. The Fireblade not only outperformed the 750s in terms of power, but it was also substantially lighter. When Kawasaki set out to construct their Fireblade-beater, they ignored or underrated this feature. Rather than commit to an altogether new design, Kawasaki blended their class-leading big-bore, the ZZR1100, with their class-leading 750, the ZXR750, to create the first ZX-9R.

The result was a large motorbike; despite weight-saving techniques like as magnesium engine covers, its claimed dry weight was 215 kg (474 lb), over 30 kg (66 lb) more than the Fireblade. It produced roughly 125 horsepower (93 kW), which was between 10 and 15 hp (11 kW) more than the Fireblade, but this power advantage did not compensate for its size, weight, and inferior agility. Instead of being a direct competition, the ZX-9R was kept as a more stable and pleasant alternative to the Honda, with higher straight-line speed. The higher clipons and more upright sitting placements indicate a road-going orientation.

Models history

ZX900B (1994) and ZX900B2 (1995)

The original ZX-9R might be thought of as a ZXR750 with ZZ-R1100 design elements. The wheels (3.5-inch x 17-inch front and 5.5-inch x 17-inch rear), front forks (completely adjustable 43 mm upside-down KYB), and unbraced fabricated aluminium box-section swingarm with fully adjustable remote-reservoir KYB monoshock were all straight carryovers from the ZXR. The twin-piston rear Tokico caliper is no longer attached via a torque arm, and the clip-on handlebars are located above, rather than below, the top triple clamp. The ZZ-R and ZXR shared four-piston Tokico front calipers and 320 mm front discs.

Like the ZZ-R1100, the frame was a welded aluminum-alloy dual-beam with cast steering head and swingarm endplates, but with steel-tube engine cradles and swingarm-mount endplates extending back to support the rider’s seat and attach the bolt-on subframe.

The engine had a displacement of 899 cc. The crankcases, clutch, and gearbox were carried over from the ZXR750, but with a longer-throw crank and a larger-bore, taller cylinder block to accommodate the increased capacity. The cylinder head was outwardly quite similar to the ZXR, however it used rocker valve actuation like the ZZ-R1100 instead of direct actuation like the ZXR. Redline was 12,000 rpm vs 10,500 rpm for the Fireblades. The engine breathed through a 10-litre airbox supplied by dual ram-air intakes on the nose of the bike, beneath the single headlight, through ducts flowing back and over the frame beams near the steering head, similar to the ZZ-R.

ZX900B3 (1996) and ZX900B4 (1997)

Changes in the details. The power was raised from 139 to 141 horsepower (105 kW). The rear suspension linkage and spring rate were modified, resulting in improved handling. Pillion grab rails were added, the gearboxes were strengthened, and new six-piston Tokico front calipers replaced the four-piston units from the previous model. The bike’s weight climbed to 241.7 kg (533 lb).

Source: Wikipedia

Kawasaki Vulcan VN1600 Mean Streak Repair Manual (2004-08)

Complete PDF version of the Service Manual for the Kawasaki Vulcan VN1600 Mean Streak. A MUST for every Mean Streak owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2004 to 2008

Number of pages: 609 pages

Table of contents:

Kawasaki VN1600 Mean Streak

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
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Kawasaki Vulcan VN1600 Mean Streak

Since 1984, Kawasaki has used the Vulcan moniker for its custom or cruiser bikes, model code VN, with predominantly V-twin engines ranging from 125 to 2,053 cc (7.6 to 125.3 cu in).

2002–2008: Vulcan 1600 series

Vulcan 1600 Classic

  • 1,552 cc (94.7 cu in) SOHC liquid-cooled four valves per cylinder V-twin engine
  • Five-speed transmission

Vulcan 1600 Nomad

  • 1,552 cc (94.7 cu in) liquid-cooled 50° V-twin
  • Digital Fuel Injection with dual 36 mm throttle bodies
  • Four valves per cylinder

Vulcan 1600 Mean Streak

  • 1,552 cc (94.7 cu in) liquid-cooled 50° V-twin
  • Hydraulic Valve Lash Adjusters

Source: Wikipedia

Kawasaki Vulcan VN2000

Kawasaki Vulcan VN2000 Repair Manual (2004-05)

Complete PDF version of the Service Manual for the Kawasaki Vulcan VN2000. A MUST for every VN2000 owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2004 to 2005

Number of pages: 633 pages

Table of contents:

Kawasaki VN2000

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Vulcan VN2000

Since 1984, Kawasaki has used the Vulcan moniker for its custom or cruiser bikes, model code VN, with predominantly V-twin engines ranging from 125 to 2,053 cc (7.6 to 125.3 cu in).

2004-2010: Vulcan 2000 series

The Vulcan 2000 basic model, Classic, and Classic LT are all based on the same frame and have just minor variances. The most noticeable feature is the “bug-eye” chrome nacelle projection headlamp, which debuted on the 2004 Vulcan VN2000A basic model. Kawasaki’s only offering until the release of the Vulcan Classic VN2000D in 2006, which used a more conventional headlamp, was this headlight. The Vulcan Classic LT VN2000F was also released in 2006. The Classic LT had a similar look to the Classic but had saddlebags, a windscreen, passenger floorboards, and a passenger backrest.

Configuration

  • 2,053 cc (125.3 cu in) 52° V-twin engine
  • 141 lb⋅ft (191 N⋅m) torque @ 3,000 rpm (claimed)
    121.4 lb⋅ft (164.6 N⋅m) (rear wheel)
  • 116 hp (87 kW) @ 5,000 rpm (claimed)
    96.8 hp (72.2 kW) (rear wheel)
  • Belt drive
  • Electronic engine control unit (ECU) with fuel injection
  • Forged pistons and alloy connecting rods
  • Steel double-cradle frame with box-section single-tube backbone for strength
  • Dual 300 mm front disc brakes with four-piston calipers and single rear two-piston disc brakes

Source: Wikipedia

Kawasaki Z1000

Kawasaki Z1000 (1st gen.) Repair Manual (2003-06)

Complete PDF version of the Service Manual for the Kawasaki Z1000/ABS. A MUST for every Z1000 owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2003 to 2006

Number of pages: 515 pages

Table of contents:

Kawasaki Z1000

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Z1000

The Kawasaki Z1000 is a four-cylinder motorbike that was released in 2003 with either streetfighter or regular style. The Z1000 was debuted in 1977, replacing the earlier Z1/Z900 with a size of 903 cc.

The Kawasaki Z1 (900) motorcycle was debuted in 1972 as the first of the Kawasaki Z series, with four cylinders, twin overhead camshafts, and a capacity of 903 cc (55.1 cu in), followed by a 1015 cc version dubbed Z1000.

Kawasaki released a totally redesigned 30-year anniversary version of the Z1000 in 2003. It utilized a modified Kawasaki ZX-9R engine that was bored out by 2.2 mm, resulting in larger displacement, higher low-RPM torque, and just a little power loss of 4 bhp over the original ZX9. The Z750, the Z1000’s little sibling, was produced by Kawasaki in 2004. Kawasaki introduced a new Z1000 in 2007.

Kawasaki announced the 2010 Z1000 on October 2009. It was outfitted with a new aluminum frame, digital instrument panel, bodywork, and engine. Bore and stroke are 77 x 56 mm, 1 mm larger than the ZX-10R‘s 76 x 55 mm and 1,043 cc displacement. This is an increase from the previous model’s 953 cc. A bank of 38-mm Keihin throttle bodies handles fuel injection, and the compression ratio is 11.8:1.

2003–2006 models

The 2003 Z1000 was a stylistic departure from other naked sportbikes at the time. The Z1000 shared the same tail section as the 2003 ZX6R 636 cc sport bike.

It is equipped with a 4-2-4 exhaust system. The Z1000 employs a backbone structure that serves as a stressed element to support the engine. Engine mounts can be removed to facilitate maintenance. Compression damping is applied to one fork leg, while rebound damping is applied to the other. This technology is mostly seen on dirt bikes and is uncommon on street motorbikes. Nissin brakes include four piston calipers.

Source: Wikipedia

Kawasaki Versys 1000 Mk2 Service Manual (2015-18)

Complete PDF version of the Service Manual for the Kawasaki Versys 1000 Mk2. A MUST for every Versys 1000 owner.

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OEM Original factory workshop manual.

Models covered by this manual: 2015 to 2018

Number of pages: 715 pages

Table of contents:

Kawasaki Versys 1000 Service Manual

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
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  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Versys 1000

The Kawasaki Versys 1000 is a dual-sport motorcycle made by Kawasaki since 2012. It is equipped with a four-cylinder engine with a capacity of 1043cm3 derived from the Kawasaki Z1000. This is the biggest model in the Versys line, which derives its name from the phrases versatile system and system.

Source: Wikipedia

Kawasaki Ninja ZX12R

Kawasaki Ninja ZX12R (2nd generation) Repair Manual (2002-06)

Complete PDF version of the Service Manual for the Kawasaki Ninja ZX12R. A MUST for every Ninja ZX12R owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2002 to 2006

Number of pages: 613 pages

Table of contents:

Kawasaki Ninja ZX12R

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
  4. you receive your manual immediately after payment
  5. it is searchable

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Kawasaki Ninja ZX12R

The Kawasaki Ninja ZX-12R is a motorbike of Kawasaki‘s Ninja sport bike series that was produced from 2000 to 2006. The 1,199 cc (73.2 cu in) inline-four engine generated 178 horsepower (133 kW) at low speed and grew to 190 hp (140 kW) at high speed owing to the ram-air intake, making it the most powerful production motorcycle until the debut of the ZX-14 in 2006. It was a candidate for the fastest production motorbike, and it helped to bring the rising competition to design an ever-faster motorcycle to a halt.

Its top speed was electronically limited to 186 mph (300 km/h), tying it with the Suzuki Hayabusa and Kawasaki Ninja ZX-14 as the fastest production motorcycle on the market after the 303–312 km/h (188–194 mph) 1999 Hayabusa was replaced with a speed-limited version as part of a gentlemen’s agreement between motorcycle manufacturers that lasted until the 2007 MV Agusta F4 R 312.

Normally, the 1,200 cc Kawasaki sportbike was known as the ZZ-R1200 in certain areas and the ZX-12R in others, but the ZX-12R simply had one moniker. This scheme was used by the Kawasaki ZZ-R1200 touring motorbike from 2002 to 2005, which was known as either the ZZ-R1200 or the ZX-12C. The R designation was given to the ZX-12R after the race-replica Kawasaki ZX-6R, ZX-7R, ZX-9R, and ZX-10R.

Models history

The 2002 model saw 140 revisions. While some of the improvements, such as a stronger crankshaft, redesigned flywheel, and fuel programming tweaks, made the bike simpler to launch. It had 1.3 horsepower (0.97 kW) less than the 162.7 hp (121.3 kW) of the 2000 and 2001 versions. It had a new suspension system that included firmer front fork springs and a softer rear shock spring. Cosmetic alterations were made to the front fender, and panels were added to the inner fairing below the instruments and bars. The centrally situated ram-air intake scoop projecting from the fairing was redesigned to take advantage of the increased front air pressure. This intake is fitted into a bigger and shorter front cowling from Kawasaki Aerospace Company, cutting the drag coefficient from 33 to 32 points. The most recent upgrade occurred in 2004, when radial brakes and other fuel injection adjustments were added. The ZX-12R was withdrawn in 2006, and it was replaced by the 2006 ZX-14 (ZZR1400), which used a similar monocoque frame.

Source: Wikipedia

Kawasaki Ninja 650 Service Manual

Kawasaki Ninja 650 ER-6f ABS L2-L5 Repair Manual (2012-16)

Complete PDF version of the Service Manual for the Kawasaki Ninja 650/ER-6f/ABS. A MUST for every Ninja 650 owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2012 to 2016

Number of pages: 637 pages

Table of contents:

Kawasaki Ninja 650

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
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Kawasaki Ninja 650R

The Kawasaki Ninja 650R, also known as the ER-6f or EX-6, is a motorbike of Kawasaki‘s Ninja series that has been on the market since 2006. The R suffix is dropped from the name of the 2012 model. It is a middleweight motorbike with a parallel-twin engine that is intended for usage on paved roads. They offer contemporary appearance and features, as well as ergonomic sitting with a low center of gravity. Because the engine has a 180° crankshaft, the firing intervals are irregular, ranging between 0° and 540°.

In 2006, the 650R and its naked brother, the ER-6n, were released. The naked ER-6n did not on the market in North America until the 2009 model year. The Ninja 250R and Ninja 500R models previously existing in Kawasaki’s sportbike roster, which also included the Ninja ZX variants. Kawasaki upgraded the Ninja 650R for 2009, with new bodywork, mirrors, gauges, lights, and a new tune on the same 649 cc (39.6 cu in) engine. Along with chassis and minor adjustments, the 2012 Ninja 650 and ER-6n received an all-new bodywork design, as well as a new 2-piece seat assembly, 20mm larger handlebars, and a new tachometer above an LCD display that shows speed, trip meters, fuel consumption, and so on.

The new Ninja 650 also has an Economical Riding Indicator, which activates when the bike is using little gasoline. Kawasaki has upgraded the Ninja 650 for 2017 with a new frame trellis layout, which adds to the new reduced weight and improved handling. Its new sharper appearance has replaced the unusual side mount rear shock with a more conventional one, as well as a slipper clutch.

In Europe, the Ninja 650R is marketed as the ER-6f (“f” signifying faired), while the “naked” roadster is marketed as the ER-6n. Kawasaki released the ER-6n in the United States in 2009. The ER-6f varies somewhat from the Ninja 650R in that it comes equipped with passenger handlebars (as does the ER-6n). Furthermore, ABS brakes were made available for both the ER-6n and ER-6f. The Versys is an ER-6 variant that uses many of the same components as the ER-6. In many European nations, the bare 6n model has proven to be more popular than the ER-6f.

However, in other countries, including as Australia and India, the faired Ninja 650R has proved to be more popular than the un-faired ER-6n, becoming Kawasaki’s most popular’sports-tourer.’ The ER-6n model has been out of production since 2018, and has been replaced by the Z650 series.

2012–2015 models

See the table in the source for further information.

Source: Wikipedia

Kawasaki Z1000 ABS

Kawasaki Z1000 ABS (4th gen.) Repair Manual (2014-16)

Complete PDF version of the Service Manual for the Kawasaki Z1000/ABS. A MUST for every Z1000 owner.

Download: Immediately after payment!

OEM Original factory workshop manual.

Models covered by this manual: 2014 to 2016

Number of pages: 734 pages

Table of contents:

Kawasaki Z1000

This PDF repair manual can be downloaded right after the payment process in complete, on the device of your choice.

We do not offer printed manuals, for the following reasons:

  1. it is more eco-friendly to use a digital version
  2. your manual never gets dirty or greasy
  3. you can always choose to print the specific page(s) you need to work on your bike
  4. you receive your manual immediately after payment
  5. it is searchable

Paypal Secure checkout


Kawasaki Z1000

The Kawasaki Z1000 is a four-cylinder motorbike that was released in 2003 with either streetfighter or regular style. The Z1000 was debuted in 1977, replacing the earlier Z1/Z900 with a size of 903 cc.

The Kawasaki Z1 (900) motorcycle was debuted in 1972 as the first of the Kawasaki Z series, with four cylinders, twin overhead camshafts, and a capacity of 903 cc (55.1 cu in), followed by a 1015 cc version dubbed Z1000.

Kawasaki released a totally redesigned 30-year anniversary version of the Z1000 in 2003. It utilised a modified Kawasaki ZX-9R engine that was bored out by 2.2 mm, resulting in larger displacement, higher low-RPM torque, and just a little power loss of 4 bhp over the original ZX9. The Z750, the Z1000’s little sibling, was produced by Kawasaki in 2004. Kawasaki introduced a new Z1000 in 2007.

Kawasaki announced the 2010 Z1000 on October 2009. It was outfitted with a new aluminum frame, digital instrument panel, bodywork, and engine. Bore and stroke are 77 x 56 mm, 1 mm larger than the ZX-10R‘s 76 x 55 mm and 1,043 cc displacement. This is an increase from the previous model’s 953 cc. A bank of 38-mm Keihin throttle bodies handles fuel injection, and the compression ratio is 11.8:1.

2014–2016 models

The Z1000 was restyled and modified for 2014, with significantly increased power and 4-piston monoblock front brake calipers. A massive piston Showa separate function fork is also included, as well as lighter wheels and a somewhat larger gas tank.

Source: Wikipedia